Spindrift Rainbow Trout Trucker Hat

by @dekasso

Airborne for one bright second.

A realistic rainbow trout leaping from teal water in a burst of white spray, a front-panel design for days on the river.

A rainbow trout bursts clear of churned water, body arched and fins flared, ringed by flying spray. Olive green back, a rose red stripe and black spots sit over honey gold flanks against pale sky blue and seafoam teal.

  • Rainbow trout caught mid-leap
  • Rose red stripe on honey gold flanks
  • Black spots over an olive green back
  • White spray against seafoam teal water
  • Seven colour layers, sky to spray

The cap

One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

  • A blank Trucker cap

    Trucker

    The house cap — structured mid profile, foam-and-mesh back, snapback.

    Specs
    Profile
    Mid profile
    Build
    6-panel · Structured — buckram behind the front
    Crown
    3½ in (8.9 cm)
    Visor
    Pre-curved, 2¾ in (7 cm)
    Closure
    Snapback
    Adjusts to
    21½–24 in (54.5–61 cm)
    Airbrushed on
    Natural cotton twill
    Sublimated on
    White polyester foam
  • A blank Rope cap

    Rope cap

    Structured five-panel with a near-flat brim and a cord across it.

    Specs
    Profile
    Mid-high profile
    Build
    5-panel · Structured
    Crown
    4 in (10.2 cm)
    Visor
    Near-flat, 2⅞ in (7.3 cm), contrast rope
    Closure
    Snapback
    Adjusts to
    21½–23¾ in (54.5–60.5 cm)
    Airbrushed on
    Stone cotton twill
    Sublimated on
    White polyester twill
  • A blank Dad hat

    Dad hat

    Soft, low and unstructured — washed cotton with a strap back.

    Specs
    Profile
    Low profile
    Build
    6-panel · Unstructured — soft front
    Crown
    3¼ in (8.3 cm)
    Visor
    Curved, 2¾ in (7 cm)
    Closure
    Strap back, brass buckle
    Adjusts to
    21–23½ in (53.5–59.5 cm)
    Airbrushed on
    Washed khaki cotton
    Sublimated on
    White polyester twill
  • A blank Five-panel camp cap

    Five-panel camp

    Flat brim, low crown, packs flat in a vest pocket.

    Specs
    Profile
    Low profile
    Build
    5-panel · Unstructured
    Crown
    3¼ in (8.3 cm)
    Visor
    Flat, 2½ in (6.4 cm)
    Closure
    Strap back, side-release clip
    Adjusts to
    21½–23½ in (54.5–59.5 cm)
    Airbrushed on
    Field olive nylon-cotton
    Sublimated on
    White polyester

Fit

A cloth tape measure around the crown of a blank cap
CapProfileCrown heightVisorAdjusts to
TruckerMid profile3½ in (8.9 cm)Pre-curved, 2¾ in (7 cm)21½–24 in (54.5–61 cm)
Rope capMid-high profile4 in (10.2 cm)Near-flat, 2⅞ in (7.3 cm), contrast rope21½–23¾ in (54.5–60.5 cm)
Dad hatLow profile3¼ in (8.3 cm)Curved, 2¾ in (7 cm)21–23½ in (53.5–59.5 cm)
Five-panel campLow profile3¼ in (8.3 cm)Flat, 2½ in (6.4 cm)21½–23½ in (54.5–59.5 cm)

One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.

Two finishes

The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

  • An airbrush misting pigment through a stencil onto a cap panel

    Hand airbrushed

    $85 for one hat, on a trucker

    Painted to order — would ship in about 2 weeks

    How it is made
    How it is made
    Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
    How it looks
    Soft gradients and hand-cut stencil edges. Every cap is a little different.
    What it sits on
    On a natural cotton twill front.
    Durability and care
    Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
  • A sublimation-printed cap panel peeled from the transfer sheet

    Sublimation printed

    $32 for one hat, on a trucker

    Printed to order — would ship in 5–7 business days

    How it is made
    How it is made
    The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
    How it looks
    Full colour edge to edge, and identical every time.
    What it sits on
    On a white polyester foam front — sublimation only takes on white polyester.
    Durability and care
    The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.

The artwork

A rainbow trout hangs in the air, tail still trailing water. The red stripe runs the length of its gold side, and the spots scatter across an olive back. Droplets fly off in every direction, catching pale light.

Wear it on the drift boat, the gravel bar or the walk back to the truck. Folks across the parking lot will see the fish before they see your face, and they usually ask where it jumped.

Spray white carries the whole moment. Hold it for last, and keep it loose and broken: arcs of splash, single dots of drop, a thin line along the belly. Too much and the trout drowns in fog.

A cap in tissue in an open kraft box

What arrives

  • The hat
  • A care card
  • On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
A cap being spot-cleaned with a soft brush

Looking after it

Hand airbrushed

  • Spot clean with cool water and a soft brush. Never a washing machine.
  • Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
  • Reshape the brim by hand while damp.

Sublimation printed

  • Spot clean, or gently hand wash in cool water. No bleach.
  • Air dry. Do not iron the print.
  • Reshape the brim by hand while damp.
  • The dye is in the fibre, so the print will not crack or peel.

Details

Airbrush palette

Colours
pale sky blue, seafoam teal, olive green, honey gold, rose red, black, spray white

Details

Subject
rainbow trout
Style
realistic wildlife illustration

Make it yourself

A hat-painting bench with a blank cap, stencils and an airbrush

IntermediateAbout 3½ hours at the bench, plus curing7 layersYou'll need an airbrush, a cap jig and 7 colours

The palette

  • Pale sky blue
  • Seafoam teal
  • Olive green
  • Honey gold
  • Rose red
  • Black
  • Spray white

The layers

7 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.

  1. Sky
  2. Water
  3. Trout base
  4. Back
  5. Stripe
  6. Detail
  7. Spray

The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.

How to mix each colour

  • Pale sky blue

    1 part blue to 4 parts white, a drop of green so it does not drift purple

  • Seafoam teal

    2 parts blue, 1 part green, a touch of white to lift it

  • Olive green

    2 parts yellow, 1 part black, a drop of red to warm it

  • Honey gold

    3 parts yellow, 1 part brown, a touch of white so it stays opaque

  • Rose red

    1 part red to 4 parts white, a drop of blue if it looks salmon

  • Black

    Black from the bottle, sprayed in light passes; a heavy coat bleeds

  • Spray white

    Opaque white from the bottle; two thin coats cover better than one thick one

Setup

  • Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
  • A half-mask respirator rated for paint mists. A dust mask is not one.
  • A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
  • Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
  • Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.

Prep

  • Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
  • Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
  • Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
  • Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.

Layer by layer

  1. 1 · Sky — 0.5 mm · 25–30 PSI

    pale sky blue — a soft wash over the whole panel, lightest near the top

    Mask None on the panel itself: the mesh and the visor are already masked from the prep.

    Colour Pale sky blue — 1 part blue to 4 parts white, a drop of green so it does not drift purple

    Needle
    0.5 mm (a 0.35 mm works, it just takes longer)
    Pressure
    25–30 PSI
    Distance
    6–8 in from the panel
    Passes
    3–4 light passes, building the colour
    Dry
    10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down

    Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.

  2. 2 · Water — 0.35 mm · 20–25 PSI

    seafoam teal — churned water across the lower half and curling swirls behind the tail

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Seafoam teal — 2 parts blue, 1 part green, a touch of white to lift it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  3. 3 · Trout base — 0.3 mm · 18–22 PSI

    honey gold — the full trout silhouette, from snout to tail fork

    Mask The hand-cut subject stencil, inner pieces first, then the outline piece.

    Colour Honey gold — 3 parts yellow, 1 part brown, a touch of white so it stays opaque

    Needle
    0.3 mm
    Pressure
    18–22 PSI
    Distance
    3–4 in from the panel
    Passes
    2–3 passes per tone, light to dark
    Dry
    10 minutes between tones

    Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.

  4. 4 · Back — 0.35 mm · 20–25 PSI

    olive green — the dark back, upper flank shading and the dorsal fin

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Olive green — 2 parts yellow, 1 part black, a drop of red to warm it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  5. 5 · Stripe — 0.35 mm · 20–25 PSI

    rose red — the lateral band from gill plate to tail, plus a blush on the cheek

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Rose red — 1 part red to 4 parts white, a drop of blue if it looks salmon

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  6. 6 · Detail — 0.35 mm · 20–25 PSI

    black — scattered spots, the eye, the mouth line and fin rays

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Black — Black from the bottle, sprayed in light passes; a heavy coat bleeds

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  7. 7 · Spray — 0.2–0.3 mm · 12–15 PSI

    spray white — splash arcs, flying droplets, foam at the base and a belly highlight

    Mask None: freehand, with a shield card held against any hard edge.

    Colour Spray white — Opaque white from the bottle; two thin coats cover better than one thick one

    Needle
    0.2–0.3 mm
    Pressure
    12–15 PSI
    Distance
    1–2 in from the panel
    Passes
    Freehand, in short controlled strokes
    Dry
    10 minutes, then check it before you cure

    Tip Low pressure, close in and moving: stop the stroke before you release the trigger.

Step by step

  1. Sky mask off, whole panel open. Pale sky blue, 20 PSI, 0.5 mm needle, 15 cm away, fading lighter toward the top. These settings are a starting point; test on scrap first.

  2. Water mask over the lower half. Seafoam teal, 20 PSI, 0.5 mm needle, 10 to 12 cm, building swirls with short curved passes. Leave gaps of sky for the spray to sit in later.

  3. Trout silhouette mask open. Honey gold, 18 PSI, 0.5 mm needle, 10 cm, even coats until the body reads solid. Let it dry to the touch.

  4. Back mask. Olive green, 18 PSI, 0.3 mm needle, 8 cm, heaviest along the spine and fading down the flank into the gold. Shade the dorsal fin with the same pass.

  5. Stripe mask. Rose red, 15 PSI, 0.3 mm needle, 6 to 8 cm, a band from gill plate to tail, softer at the edges. Add a light blush on the cheek.

  6. Detail mask. Black, 15 PSI, 0.2 to 0.3 mm needle, 4 to 5 cm, for spots, eye, mouth line and fin rays. Short taps for spots, not sweeps.

  7. Spray mask, or freehand. Spray white, 15 to 25 PSI, 0.3 mm needle, 5 to 10 cm. Raise pressure and pull back for a fine spatter of droplets; come close for splash arcs and the belly highlight.

  8. Cure the paint fully as its maker directs, then seal with the clear coat recommended for that paint line. Let it rest a day before wearing.

Cure

  • Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
  • Cap press: 3–5 minutes with a teflon sheet over the design.
  • Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
  • If you have neither, air cure for 72 hours before the cap touches water.

Seal

  • Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
  • Leave it 24 hours before the cap is worn.
  • Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.

Clean-up

  • Flush the brush with water, then airbrush cleaner, until it sprays clear.
  • Strip the needle and wipe it toward the tip, never away from it.
  • Never soak the brush body overnight.

Common mistakes

  • Laying olive green too far down the flank and burying the gold. Stop above the stripe and let it fade.
  • Spraying the rose red stripe at full strength in one pass. Build it in two or three light coats.
  • Covering the whole lower half in white foam. Keep teal showing between splashes so the water has depth.
  • Lifting masks while paint is wet and smearing edges. Wait until each layer is dry to the touch.

Tips

  • Mix a drop of honey gold into the rose red so the stripe glows rather than sitting on top like tape.
  • Space the black spots unevenly and smaller toward the belly; a grid of equal dots looks stamped.
  • Leave a tiny unpainted fleck of white in the eye before the black goes on. It gives the trout a live look.
  • Practise the droplet spatter on cardboard at different pressures before touching the panel.
An airbrush, compressor, moisture trap, six colour bottles and a cleaning pot.
The kit

Every kit size

Trucker · kit for 1 hat

$224

Bought separately $249 · you save $25

Includes Starter airbrush set · Cap jig · and 7 more

Every item in this kit · 9 items

Blanks

  • Trucker blank, natural cotton twill front$91

Stencils

  • Pre-cut mylar stencil set for this design — 7 layers$181

Paint & masks

  • Water-based textile airbrush colour, 2 oz — one per colour in this design$422 oz × 7
  • Transparent base and reducer, 4 oz$71
  • Low-tack masking film and ¼ in tape$81
  • Matte fabric sealer, 4 oz$121

Equipment

  • Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$1291
  • Cap jig — holds the crown taut while you spray$241

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 hats

$1,073

$89.42 a hat

Bought separately $1,220 · you save $147

Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more

Every item in this kit · 15 items

Blanks

  • Trucker blank, natural cotton twill front$7812

Stencils

  • Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$2991
  • Stencil mylar, 7 mil, 12 × 12 in$2210 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 4 oz — one per colour in this design$984 oz × 7
  • Transparent base and reducer, 16 oz$161
  • Low-tack masking film$181 roll
  • Matte fabric sealer, 16 oz$281

Equipment

  • Dual-action gravity-feed airbrush, 0.3 mm$1351
  • Quiet compressor with tank and moisture trap$1791
  • Cap jig and two spare crown forms$641
  • Tabletop spray booth with exhaust fan$1491
  • Cleaning pot, brushes and a half-mask respirator$991
  • Heat gun for curing$351

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 × 12 hats

$3,124

$21.69 a hat

Bought separately $3,676 · you save $552

Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more

Every item in this kit · 17 items

Blanks

  • Trucker blank, natural cotton twill front$756144

Stencils

  • Stencil cutter-plotter, 24 in — the production "stencil printer"$6491
  • Stencil mylar, 7 mil, 12 × 12 in$8550 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 32 oz — one per colour in this design$33632 oz × 7
  • Transparent base and reducer$491 gal
  • Low-tack masking film$543 rolls
  • Matte fabric sealer$891 gal

Equipment

  • Two dual-action gravity-feed airbrushes, 0.3 mm$2702
  • Production airbrush, 0.5 mm, for base fades$951
  • Twin-piston compressor with tank and two regulators$3291
  • Production spray booth, two fans$2891
  • Three cap jigs$1923
  • Cleaning station, respirator and spare cartridges$1391
  • Cap heat press for curing$2791
  • Drying rack, 24 caps$651

Guide

  • Printed step-by-step guide for this designIncluded1

The creator

An illustrated portrait for Dekasso (an illustration, not a photograph)

Dekasso

@dekasso

Wherever the truck rolls to a stop.

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See everything by @dekasso