Splashline Rainbow Trout Trucker Hat
by @dekasso
Half out of the water, all in.
A rainbow trout striking at the surface for a small insect, in rose pink, olive and deep teal, a compact river scene for days on the water.
A rainbow trout breaks the surface after a small winged insect, white spray flying off its head. The fish wears olive, golden yellow and a rose pink band over deep teal water and moss green stones.
- Rainbow trout breaking the surface
- Rose pink band on olive and gold
- Deep teal pool with moss green stones
- White spray over the trout's head
- A small winged insect just out of reach
The cap
One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

Trucker
The house cap — structured mid profile, foam-and-mesh back, snapback.
Specs
- Profile
- Mid profile
- Build
- 6-panel · Structured — buckram behind the front
- Crown
- 3½ in (8.9 cm)
- Visor
- Pre-curved, 2¾ in (7 cm)
- Closure
- Snapback
- Adjusts to
- 21½–24 in (54.5–61 cm)
- Airbrushed on
- Natural cotton twill
- Sublimated on
- White polyester foam

Rope cap
Structured five-panel with a near-flat brim and a cord across it.
Specs
- Profile
- Mid-high profile
- Build
- 5-panel · Structured
- Crown
- 4 in (10.2 cm)
- Visor
- Near-flat, 2⅞ in (7.3 cm), contrast rope
- Closure
- Snapback
- Adjusts to
- 21½–23¾ in (54.5–60.5 cm)
- Airbrushed on
- Stone cotton twill
- Sublimated on
- White polyester twill

Dad hat
Soft, low and unstructured — washed cotton with a strap back.
Specs
- Profile
- Low profile
- Build
- 6-panel · Unstructured — soft front
- Crown
- 3¼ in (8.3 cm)
- Visor
- Curved, 2¾ in (7 cm)
- Closure
- Strap back, brass buckle
- Adjusts to
- 21–23½ in (53.5–59.5 cm)
- Airbrushed on
- Washed khaki cotton
- Sublimated on
- White polyester twill

Five-panel camp
Flat brim, low crown, packs flat in a vest pocket.
Specs
- Profile
- Low profile
- Build
- 5-panel · Unstructured
- Crown
- 3¼ in (8.3 cm)
- Visor
- Flat, 2½ in (6.4 cm)
- Closure
- Strap back, side-release clip
- Adjusts to
- 21½–23½ in (54.5–59.5 cm)
- Airbrushed on
- Field olive nylon-cotton
- Sublimated on
- White polyester
Fit

| Cap | Profile | Crown height | Visor | Adjusts to |
|---|---|---|---|---|
| Trucker | Mid profile | 3½ in (8.9 cm) | Pre-curved, 2¾ in (7 cm) | 21½–24 in (54.5–61 cm) |
| Rope cap | Mid-high profile | 4 in (10.2 cm) | Near-flat, 2⅞ in (7.3 cm), contrast rope | 21½–23¾ in (54.5–60.5 cm) |
| Dad hat | Low profile | 3¼ in (8.3 cm) | Curved, 2¾ in (7 cm) | 21–23½ in (53.5–59.5 cm) |
| Five-panel camp | Low profile | 3¼ in (8.3 cm) | Flat, 2½ in (6.4 cm) | 21½–23½ in (54.5–59.5 cm) |
One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.
Two finishes
The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

Hand airbrushed
$85 for one hat, on a trucker
Painted to order — would ship in about 2 weeks
How it is made
- How it is made
- Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
- How it looks
- Soft gradients and hand-cut stencil edges. Every cap is a little different.
- What it sits on
- On a natural cotton twill front.
- Durability and care
- Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.

Sublimation printed
$32 for one hat, on a trucker
Printed to order — would ship in 5–7 business days
How it is made
- How it is made
- The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
- How it looks
- Full colour edge to edge, and identical every time.
- What it sits on
- On a white polyester foam front — sublimation only takes on white polyester.
- Durability and care
- The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.
The artwork
A rainbow trout launches up through the waterline, jaw open, eyes on a small winged insect hovering just out of reach. Below it the pool drops into deep teal, with moss green stones on the bottom. White spray hangs in the air over its head.
Wear it to the river, the boat ramp or the diner after. The pink band on the fish catches the eye first, then the splash, and people tend to lean in to find the insect.
Soft masking at the waterline matters most here. Lift the stencil edge slightly so the aqua blue band fades into the deep teal instead of meeting it in a hard line, and the fish will look like it is truly leaving the water.

What arrives
- The hat
- A care card
- On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one

Looking after it
Hand airbrushed
- Spot clean with cool water and a soft brush. Never a washing machine.
- Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
- Reshape the brim by hand while damp.
Sublimation printed
- Spot clean, or gently hand wash in cool water. No bleach.
- Air dry. Do not iron the print.
- Reshape the brim by hand while damp.
- The dye is in the fibre, so the print will not crack or peel.
Details
Airbrush palette
- Colours
- deep teal, aqua blue, moss green, olive, golden yellow, rose pink, black, white
Details
- Subject
- rainbow trout
- Style
- illustrative realism
Make it yourself

The palette
- Deep teal
- Aqua blue
- Moss green
- Olive
- Golden yellow
- Rose pink
- Black
- White
The layers
8 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.
- Pool
- Surface light
- Stones
- Back and head
- Belly
- Flank band
- Spots and detail
- Splash
The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.
How to mix each colour
Deep teal
2 parts blue, 1 part green, a touch of white to lift it
Aqua blue
Primary blue, a drop of white to lighten it, a drop of black to deepen it; build it in thin coats
Moss green
2 parts yellow, 1 part green, a drop of black to deaden it
Olive
2 parts yellow, 1 part black, a drop of red to warm it
Golden yellow
Mix by eye against the photograph; test on the card first
Rose pink
1 part red to 4 parts white, a drop of blue if it looks salmon
Black
Black from the bottle, sprayed in light passes; a heavy coat bleeds
White
Opaque white from the bottle; two thin coats cover better than one thick one
Setup
- Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
- A half-mask respirator rated for paint mists. A dust mask is not one.
- A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
- Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
- Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.
Prep
- Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
- Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
- Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
- Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.
Layer by layer
1 · Pool — 0.5 mm · 25–30 PSI
deep teal — the underwater body of water below the surface line, darkening toward the bottom
Mask None on the panel itself: the mesh and the visor are already masked from the prep.
Colour Deep teal — 2 parts blue, 1 part green, a touch of white to lift it
- Needle
- 0.5 mm (a 0.35 mm works, it just takes longer)
- Pressure
- 25–30 PSI
- Distance
- 6–8 in from the panel
- Passes
- 3–4 light passes, building the colour
- Dry
- 10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down
Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.
2 · Surface light — 0.35 mm · 20–25 PSI
aqua blue — the bright band along the waterline and light falling through the water
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Aqua blue — Primary blue, a drop of white to lighten it, a drop of black to deepen it; build it in thin coats
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
3 · Stones — 0.35 mm · 20–25 PSI
moss green — rounded rocks resting on the bottom of the pool
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Moss green — 2 parts yellow, 1 part green, a drop of black to deaden it
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
4 · Back and head — 0.35 mm · 20–25 PSI
olive — the trout's back, crown and upper fins
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Olive — 2 parts yellow, 1 part black, a drop of red to warm it
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
5 · Belly — 0.35 mm · 20–25 PSI
golden yellow — the lower flank and belly as the fish turns upward
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Golden yellow — Mix by eye against the photograph; test on the card first
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
6 · Flank band — 0.35 mm · 20–25 PSI
rose pink — the wide pink band along the side and the gill plate
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Rose pink — 1 part red to 4 parts white, a drop of blue if it looks salmon
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
7 · Spots and detail — 0.3 mm · 18–22 PSI
black — spots on back and tail, the eye, fin edges and the insect's body
Mask The hand-cut subject stencil, inner pieces first, then the outline piece.
Colour Black — Black from the bottle, sprayed in light passes; a heavy coat bleeds
- Needle
- 0.3 mm
- Pressure
- 18–22 PSI
- Distance
- 3–4 in from the panel
- Passes
- 2–3 passes per tone, light to dark
- Dry
- 10 minutes between tones
Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.
8 · Splash — 0.2–0.3 mm · 12–15 PSI
white — the spray bursting over the head, water highlights and the insect's wings
Mask None: freehand, with a shield card held against any hard edge.
Colour White — Opaque white from the bottle; two thin coats cover better than one thick one
- Needle
- 0.2–0.3 mm
- Pressure
- 12–15 PSI
- Distance
- 1–2 in from the panel
- Passes
- Freehand, in short controlled strokes
- Dry
- 10 minutes, then check it before you cure
Tip Low pressure, close in and moving: stop the stroke before you release the trigger.
Step by step
Mask the outer edge of the scene and the trout silhouette. Spray deep teal for the pool, heavier toward the bottom. Start around 20 PSI, 0.5 mm needle, 15 cm away; treat these as a starting point.
Keep the trout mask on. Lift the waterline stencil a few millimetres and mist aqua blue along the surface band and in soft shafts below it. Around 18 PSI, 0.35 mm needle, 10–12 cm.
Place the stone mask at the bottom of the pool. Spray moss green, letting the tops of the rocks stay lighter. Around 18 PSI, 0.35 mm needle, 8–10 cm.
Remove the trout mask and cover the water. Spray olive across the back, crown and upper fins, fading downward. Around 18 PSI, 0.35 mm needle, 8–10 cm.
Mask the back and spray golden yellow on the lower flank and belly, blending up into the olive. Around 16 PSI, 0.35 mm needle, 8 cm.
Lay the flank band stencil and spray rose pink along the side and over the gill plate, softest at the edges. Around 15 PSI, 0.2–0.35 mm needle, 6–8 cm.
Use the spot and detail stencil for black: spots on back and tail, the eye, fin edges and the insect's body. Around 12–15 PSI, 0.2 mm needle, 3–5 cm.
Finish with white: the splash over the head, glints on the water and fish, and the insect's wings. Around 12 PSI, 0.2 mm needle, 3–5 cm, building in short bursts.
Let the paint dry fully, then heat-set or cure as your paint system directs. Seal with the clear coat it recommends and let it rest a day before wear.
Cure
- Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
- Cap press: 3–5 minutes with a teflon sheet over the design.
- Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
- If you have neither, air cure for 72 hours before the cap touches water.
Seal
- Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
- Leave it 24 hours before the cap is worn.
- Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.
Clean-up
- Flush the brush with water, then airbrush cleaner, until it sprays clear.
- Strip the needle and wipe it toward the tip, never away from it.
- Never soak the brush body overnight.
Common mistakes
- Hard line at the waterline: lift the stencil edge slightly and mist the aqua blue so it fades into the teal.
- Muddy flank: let the golden yellow dry before adding rose pink, or the two will mix into a dull orange.
- Paint creeping under masks: press stencil edges flat and use light passes instead of one wet coat.
- Losing the insect in the background: give it a clean patch of cap colour around it and keep the splash away from it.
Tips
- Test every colour on scrap first; rose pink over olive shifts quickly, so check the blend before touching the fish.
- Keep the black spots small and uneven in size. Evenly sized spots make the trout look stamped rather than alive.
- Spray the white splash last and sparingly. A few sharp droplets read as motion better than one large cloud.
- Drop pressure for the insect so the wings stay crisp at that tiny scale.

Every kit size
Trucker · kit for 1 hat
$229
Bought separately $255 · you save $26
Includes Starter airbrush set · Cap jig · and 7 more
Every item in this kit · 9 items
Blanks
- Trucker blank, natural cotton twill front$9
Stencils
- Pre-cut mylar stencil set for this design — 8 layers$18
Paint & masks
- Water-based textile airbrush colour, 2 oz — one per colour in this design$48
- Transparent base and reducer, 4 oz$7
- Low-tack masking film and ¼ in tape$8
- Matte fabric sealer, 4 oz$12
Equipment
- Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$129
- Cap jig — holds the crown taut while you spray$24
Guide
- Printed step-by-step guide for this designIncluded
Trucker · kit for 12 hats
$1,085
$90.42 a hat
Bought separately $1,234 · you save $149
Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more
Every item in this kit · 15 items
Blanks
- Trucker blank, natural cotton twill front$78
Stencils
- Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$299
- Stencil mylar, 7 mil, 12 × 12 in$22
- This design's layer files, every layer (SVG)Included
Paint & masks
- Water-based textile airbrush colour, 4 oz — one per colour in this design$112
- Transparent base and reducer, 16 oz$16
- Low-tack masking film$18
- Matte fabric sealer, 16 oz$28
Equipment
- Dual-action gravity-feed airbrush, 0.3 mm$135
- Quiet compressor with tank and moisture trap$179
- Cap jig and two spare crown forms$64
- Tabletop spray booth with exhaust fan$149
- Cleaning pot, brushes and a half-mask respirator$99
- Heat gun for curing$35
Guide
- Printed step-by-step guide for this designIncluded
Trucker · kit for 12 × 12 hats
$3,165
$21.98 a hat
Bought separately $3,724 · you save $559
Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more
Every item in this kit · 17 items
Blanks
- Trucker blank, natural cotton twill front$756
Stencils
- Stencil cutter-plotter, 24 in — the production "stencil printer"$649
- Stencil mylar, 7 mil, 12 × 12 in$85
- This design's layer files, every layer (SVG)Included
Paint & masks
- Water-based textile airbrush colour, 32 oz — one per colour in this design$384
- Transparent base and reducer$49
- Low-tack masking film$54
- Matte fabric sealer$89
Equipment
- Two dual-action gravity-feed airbrushes, 0.3 mm$270
- Production airbrush, 0.5 mm, for base fades$95
- Twin-piston compressor with tank and two regulators$329
- Production spray booth, two fans$289
- Three cap jigs$192
- Cleaning station, respirator and spare cartridges$139
- Cap heat press for curing$279
- Drying rack, 24 caps$65
Guide
- Printed step-by-step guide for this designIncluded
The creator

Remixes
Remixed from
Splashdown Rainbow Trout Trucker Hat@dekasso · the original
- Splashline Rainbow Trout Trucker Hatyou are here
No remixes yet — make your own version.
Where this came from
trucker hat · made
0 — nothing entered the score yet, at the Derby's published weights, since . Views are not counted.
- rainbow trout
- trout
- fly fishing
- trucker hat
- surface strike
- rising trout
- splash
- insect
- river
- teal water
- pink band
- fishing hat



