Riverbed Stonefly Nymph Trucker Hat
by @dekasso
Crawling the cobbles before the hatch.
A black stonefly nymph with burnt orange legs on mossy river stones, in a photographic style, for long days on the water.
A stonefly nymph crawls across a bed of mossy river stones, legs splayed and antennae reaching forward. Deep olive, moss green and ochre fill the stones, with a black body and burnt orange legs laid over the top.
- Black stonefly nymph with burnt orange legs
- Moss green cobbles lit with ochre
- Photographic riverbed, underwater light
- Long antennae and twin tails
- Six stencil layers, olive to orange
The cap
One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.
Trucker
The house cap — structured mid profile, foam-and-mesh back, snapback.
Specs
- Profile
- Mid profile
- Build
- 6-panel · Structured — buckram behind the front
- Crown
- 3½ in (8.9 cm)
- Visor
- Pre-curved, 2¾ in (7 cm)
- Closure
- Snapback
- Adjusts to
- 21½–24 in (54.5–61 cm)
- Airbrushed on
- Natural cotton twill
- Sublimated on
- White polyester foam
Rope cap
Structured five-panel with a near-flat brim and a cord across it.
Specs
- Profile
- Mid-high profile
- Build
- 5-panel · Structured
- Crown
- 4 in (10.2 cm)
- Visor
- Near-flat, 2⅞ in (7.3 cm), contrast rope
- Closure
- Snapback
- Adjusts to
- 21½–23¾ in (54.5–60.5 cm)
- Airbrushed on
- Stone cotton twill
- Sublimated on
- White polyester twill
Dad hat
Soft, low and unstructured — washed cotton with a strap back.
Specs
- Profile
- Low profile
- Build
- 6-panel · Unstructured — soft front
- Crown
- 3¼ in (8.3 cm)
- Visor
- Curved, 2¾ in (7 cm)
- Closure
- Strap back, brass buckle
- Adjusts to
- 21–23½ in (53.5–59.5 cm)
- Airbrushed on
- Washed khaki cotton
- Sublimated on
- White polyester twill
Five-panel camp
Flat brim, low crown, packs flat in a vest pocket.
Specs
- Profile
- Low profile
- Build
- 5-panel · Unstructured
- Crown
- 3¼ in (8.3 cm)
- Visor
- Flat, 2½ in (6.4 cm)
- Closure
- Strap back, side-release clip
- Adjusts to
- 21½–23½ in (54.5–59.5 cm)
- Airbrushed on
- Field olive nylon-cotton
- Sublimated on
- White polyester
Fit
| Cap | Profile | Crown height | Visor | Adjusts to |
|---|---|---|---|---|
| Trucker | Mid profile | 3½ in (8.9 cm) | Pre-curved, 2¾ in (7 cm) | 21½–24 in (54.5–61 cm) |
| Rope cap | Mid-high profile | 4 in (10.2 cm) | Near-flat, 2⅞ in (7.3 cm), contrast rope | 21½–23¾ in (54.5–60.5 cm) |
| Dad hat | Low profile | 3¼ in (8.3 cm) | Curved, 2¾ in (7 cm) | 21–23½ in (53.5–59.5 cm) |
| Five-panel camp | Low profile | 3¼ in (8.3 cm) | Flat, 2½ in (6.4 cm) | 21½–23½ in (54.5–59.5 cm) |
One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.
Two finishes
The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.
Hand airbrushed
$85 for one hat, on a trucker
Painted to order — would ship in about 2 weeks
How it is made
- How it is made
- Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
- How it looks
- Soft gradients and hand-cut stencil edges. Every cap is a little different.
- What it sits on
- On a natural cotton twill front.
- Durability and care
- Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
Sublimation printed
$32 for one hat, on a trucker
Printed to order — would ship in 5–7 business days
How it is made
- How it is made
- The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
- How it looks
- Full colour edge to edge, and identical every time.
- What it sits on
- On a white polyester foam front — sublimation only takes on white polyester.
- Durability and care
- The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.
The artwork
A stonefly nymph grips the bottom of a cold river. Its body is black and speckled gold, its six legs burnt orange, its antennae and twin tails thin as fishing line. Under it, round stones glow moss green and ochre, catching light through the water.
Wear it on the bank while you turn rocks to see what is crawling. From across the run, people see the orange legs first, then the stones, then they lean in to look at the bug.
Burnt orange legs go down last and carry the whole piece. Cut them as clean, thin lines and keep the mask tight, so they read crisp against the soft green stones.
What arrives
- The hat
- A care card
- On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
Looking after it
Hand airbrushed
- Spot clean with cool water and a soft brush. Never a washing machine.
- Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
- Reshape the brim by hand while damp.
Sublimation printed
- Spot clean, or gently hand wash in cool water. No bleach.
- Air dry. Do not iron the print.
- Reshape the brim by hand while damp.
- The dye is in the fibre, so the print will not crack or peel.
Details
Airbrush palette
- Colours
- deep olive, moss green, ochre, cream, black, burnt orange
Details
- Category
- Stonefly Nymph
- Subject
- stonefly nymph
- Style
- photographic
Make it yourself
The palette
- Deep olive
- Moss green
- Ochre
- Cream
- Black
- Burnt orange
The layers
6 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.
- Riverbed
- Stones
- Warm glow
- Sparkle
- Nymph
- Legs
The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.
How to mix each colour
Deep olive
2 parts yellow, 1 part black, a drop of red to warm it
Moss green
2 parts yellow, 1 part green, a drop of black to deaden it
Ochre
2 parts yellow, 1 part brown, a drop of black
Cream
White with a drop of yellow and the smallest touch of brown
Black
Black from the bottle, sprayed in light passes; a heavy coat bleeds
Burnt orange
1 part red to 2 parts yellow
Setup
- Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
- A half-mask respirator rated for paint mists. A dust mask is not one.
- A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
- Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
- Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.
Prep
- Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
- Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
- Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
- Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.
Layer by layer
1 · Riverbed — 0.5 mm · 25–30 PSI
deep olive — a dark wash across the whole panel
Mask None on the panel itself: the mesh and the visor are already masked from the prep.
Colour Deep olive — 2 parts yellow, 1 part black, a drop of red to warm it
- Needle
- 0.5 mm (a 0.35 mm works, it just takes longer)
- Pressure
- 25–30 PSI
- Distance
- 6–8 in from the panel
- Passes
- 3–4 light passes, building the colour
- Dry
- 10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down
Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.
2 · Stones — 0.35 mm · 20–25 PSI
moss green — rounded cobbles packed edge to edge
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Moss green — 2 parts yellow, 1 part green, a drop of black to deaden it
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
3 · Warm glow — 0.35 mm · 20–25 PSI
ochre — golden light on the tops of the stones and the nymph's mottled back
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Ochre — 2 parts yellow, 1 part brown, a drop of black
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
4 · Sparkle — 0.35 mm · 20–25 PSI
cream — small water-lit highlights on each cobble
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Cream — White with a drop of yellow and the smallest touch of brown
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
5 · Nymph — 0.3 mm · 18–22 PSI
black — segmented body, wing pads, head, long antennae and twin tails
Mask The hand-cut subject stencil, inner pieces first, then the outline piece.
Colour Black — Black from the bottle, sprayed in light passes; a heavy coat bleeds
- Needle
- 0.3 mm
- Pressure
- 18–22 PSI
- Distance
- 3–4 in from the panel
- Passes
- 2–3 passes per tone, light to dark
- Dry
- 10 minutes between tones
Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.
6 · Legs — 0.2–0.3 mm · 12–15 PSI
burnt orange — six long legs splayed across the stones
Mask None: freehand, with a shield card held against any hard edge.
Colour Burnt orange — 1 part red to 2 parts yellow
- Needle
- 0.2–0.3 mm
- Pressure
- 12–15 PSI
- Distance
- 1–2 in from the panel
- Passes
- Freehand, in short controlled strokes
- Dry
- 10 minutes, then check it before you cure
Tip Low pressure, close in and moving: stop the stroke before you release the trigger.
Step by step
Clean and dry the panel, then tape off the edges of the design area. All settings below are a starting point; test on scrap first.
Deep olive base wash over the full panel, no mask. Around 20 PSI, 0.5 mm needle, 15 cm distance, two light passes.
Stone mask for the cobbles, moss green. Around 18 PSI, 0.4 mm needle, 10 cm distance; build each stone from its centre outward.
Glow mask on the stone tops and the nymph's back, ochre. Around 15 PSI, 0.3 mm needle, 8 cm distance, soft misting passes.
Sparkle mask for the small highlights, cream. Around 12 PSI, 0.2 mm needle, 5 cm distance, short taps only.
Nymph mask for the body, head, wing pads, antennae and tails, black. Around 15 PSI, 0.3 mm needle, 6 cm distance; keep the antennae to one quick pass.
Leg mask for all six legs, burnt orange. Around 14 PSI, 0.2 mm needle, 5 cm distance, two thin coats.
Lift masks slowly and touch up any bleed with a fine brush in the matching colour.
Let the paint cure fully per the paint maker's guidance, then heat set if your paint calls for it.
Seal with a clear topcoat suited to fabric, in two light coats, and let it cure before wearing.
Cure
- Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
- Cap press: 3–5 minutes with a teflon sheet over the design.
- Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
- If you have neither, air cure for 72 hours before the cap touches water.
Seal
- Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
- Leave it 24 hours before the cap is worn.
- Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.
Clean-up
- Flush the brush with water, then airbrush cleaner, until it sprays clear.
- Strip the needle and wipe it toward the tip, never away from it.
- Never soak the brush body overnight.
Common mistakes
- Heavy black on the body hides the gold speckle. Spray it in light coats and let the ochre show through.
- Orange legs bleeding into the stones. Burnish the leg mask edges down firmly before spraying.
- Muddy green stones from spraying too close. Hold the distance steady and build colour slowly.
Tips
- Let the ochre glow overlap the stone edges a little; it makes the cobbles look wet and round.
- Spray the cream sparkle sparingly. A few bright dots read as water; too many read as snow.
- Cut the antennae and tails a touch longer than you think. They thin out once the mask lifts.
Every kit size
Trucker · kit for 1 hat
$218
Bought separately $243 · you save $25
Includes Starter airbrush set · Cap jig · and 7 more
Every item in this kit · 9 items
Blanks
- Trucker blank, natural cotton twill front$9
Stencils
- Pre-cut mylar stencil set for this design — 6 layers$18
Paint & masks
- Water-based textile airbrush colour, 2 oz — one per colour in this design$36
- Transparent base and reducer, 4 oz$7
- Low-tack masking film and ¼ in tape$8
- Matte fabric sealer, 4 oz$12
Equipment
- Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$129
- Cap jig — holds the crown taut while you spray$24
Guide
- Printed step-by-step guide for this designIncluded
Trucker · kit for 12 hats
$1,061
$88.42 a hat
Bought separately $1,206 · you save $145
Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more
Every item in this kit · 15 items
Blanks
- Trucker blank, natural cotton twill front$78
Stencils
- Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$299
- Stencil mylar, 7 mil, 12 × 12 in$22
- This design's layer files, every layer (SVG)Included
Paint & masks
- Water-based textile airbrush colour, 4 oz — one per colour in this design$84
- Transparent base and reducer, 16 oz$16
- Low-tack masking film$18
- Matte fabric sealer, 16 oz$28
Equipment
- Dual-action gravity-feed airbrush, 0.3 mm$135
- Quiet compressor with tank and moisture trap$179
- Cap jig and two spare crown forms$64
- Tabletop spray booth with exhaust fan$149
- Cleaning pot, brushes and a half-mask respirator$99
- Heat gun for curing$35
Guide
- Printed step-by-step guide for this designIncluded
Trucker · kit for 12 × 12 hats
$3,083
$21.41 a hat
Bought separately $3,628 · you save $545
Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more
Every item in this kit · 17 items
Blanks
- Trucker blank, natural cotton twill front$756
Stencils
- Stencil cutter-plotter, 24 in — the production "stencil printer"$649
- Stencil mylar, 7 mil, 12 × 12 in$85
- This design's layer files, every layer (SVG)Included
Paint & masks
- Water-based textile airbrush colour, 32 oz — one per colour in this design$288
- Transparent base and reducer$49
- Low-tack masking film$54
- Matte fabric sealer$89
Equipment
- Two dual-action gravity-feed airbrushes, 0.3 mm$270
- Production airbrush, 0.5 mm, for base fades$95
- Twin-piston compressor with tank and two regulators$329
- Production spray booth, two fans$289
- Three cap jigs$192
- Cleaning station, respirator and spare cartridges$139
- Cap heat press for curing$279
- Drying rack, 24 caps$65
Guide
- Printed step-by-step guide for this designIncluded
The creator
Remixes
No remixes yet — make your own version.
Where this came from
trucker hat · made
1 save
8 — from 1 save, at the Derby's published weights, since . Views are not counted.
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