Copper Wing Caddisfly Trucker Hat
by @dekasso
Wings folded, waiting out the afternoon.
A realistic caddisfly resting on an olive and copper river stone, set on a teal fade, for days spent along a stream.
A caddisfly rests on a rounded river stone, wings folded like a tent and antennae reaching forward. Copper and tan wings with fine dark brown veins sit over an olive stone on a soft teal fade.
- Caddisfly resting on a rounded river stone
- Copper and tan tent-shaped wings
- Fine dark brown wing veins
- Soft teal to slate blue backdrop
- Cream glints on wing and stone
The cap
One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.
Trucker
The house cap — structured mid profile, foam-and-mesh back, snapback.
Specs
- Profile
- Mid profile
- Build
- 6-panel · Structured — buckram behind the front
- Crown
- 3½ in (8.9 cm)
- Visor
- Pre-curved, 2¾ in (7 cm)
- Closure
- Snapback
- Adjusts to
- 21½–24 in (54.5–61 cm)
- Airbrushed on
- Natural cotton twill
- Sublimated on
- White polyester foam
Rope cap
Structured five-panel with a near-flat brim and a cord across it.
Specs
- Profile
- Mid-high profile
- Build
- 5-panel · Structured
- Crown
- 4 in (10.2 cm)
- Visor
- Near-flat, 2⅞ in (7.3 cm), contrast rope
- Closure
- Snapback
- Adjusts to
- 21½–23¾ in (54.5–60.5 cm)
- Airbrushed on
- Stone cotton twill
- Sublimated on
- White polyester twill
Dad hat
Soft, low and unstructured — washed cotton with a strap back.
Specs
- Profile
- Low profile
- Build
- 6-panel · Unstructured — soft front
- Crown
- 3¼ in (8.3 cm)
- Visor
- Curved, 2¾ in (7 cm)
- Closure
- Strap back, brass buckle
- Adjusts to
- 21–23½ in (53.5–59.5 cm)
- Airbrushed on
- Washed khaki cotton
- Sublimated on
- White polyester twill
Five-panel camp
Flat brim, low crown, packs flat in a vest pocket.
Specs
- Profile
- Low profile
- Build
- 5-panel · Unstructured
- Crown
- 3¼ in (8.3 cm)
- Visor
- Flat, 2½ in (6.4 cm)
- Closure
- Strap back, side-release clip
- Adjusts to
- 21½–23½ in (54.5–59.5 cm)
- Airbrushed on
- Field olive nylon-cotton
- Sublimated on
- White polyester
Fit
| Cap | Profile | Crown height | Visor | Adjusts to |
|---|---|---|---|---|
| Trucker | Mid profile | 3½ in (8.9 cm) | Pre-curved, 2¾ in (7 cm) | 21½–24 in (54.5–61 cm) |
| Rope cap | Mid-high profile | 4 in (10.2 cm) | Near-flat, 2⅞ in (7.3 cm), contrast rope | 21½–23¾ in (54.5–60.5 cm) |
| Dad hat | Low profile | 3¼ in (8.3 cm) | Curved, 2¾ in (7 cm) | 21–23½ in (53.5–59.5 cm) |
| Five-panel camp | Low profile | 3¼ in (8.3 cm) | Flat, 2½ in (6.4 cm) | 21½–23½ in (54.5–59.5 cm) |
One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.
Two finishes
The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.
Hand airbrushed
$85 for one hat, on a trucker
Painted to order — would ship in about 2 weeks
How it is made
- How it is made
- Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
- How it looks
- Soft gradients and hand-cut stencil edges. Every cap is a little different.
- What it sits on
- On a natural cotton twill front.
- Durability and care
- Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
Sublimation printed
$32 for one hat, on a trucker
Printed to order — would ship in 5–7 business days
How it is made
- How it is made
- The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
- How it looks
- Full colour edge to edge, and identical every time.
- What it sits on
- On a white polyester foam front — sublimation only takes on white polyester.
- Durability and care
- The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.
The artwork
A caddisfly sits still on a smooth stone, its long antennae swept forward. The wings fold back in a low copper tent, every vein traced in dark brown. Behind it, teal fades into slate blue like deep water on a cloudy day.
Wear it to the river, the boat ramp or the tackle shop counter. From a few steps away people see a bug on a rock. Up close they see the leg joints, the glint on the wing edge and the speckled stone.
Wing veins in dark brown carry the whole piece. Keep the lines thin and let the tan show between them, so the wings read light and papery instead of solid.
What arrives
- The hat
- A care card
- On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
Looking after it
Hand airbrushed
- Spot clean with cool water and a soft brush. Never a washing machine.
- Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
- Reshape the brim by hand while damp.
Sublimation printed
- Spot clean, or gently hand wash in cool water. No bleach.
- Air dry. Do not iron the print.
- Reshape the brim by hand while damp.
- The dye is in the fibre, so the print will not crack or peel.
Details
Airbrush palette
- Colours
- teal, slate blue, olive, copper, tan, dark brown, cream
Details
- Category
- Adult Caddis
- Subject
- caddisfly
- Style
- realistic illustration
Make it yourself
The palette
- Teal
- Slate blue
- Olive
- Copper
- Tan
- Dark brown
- Cream
The layers
7 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.
- Backdrop
- Haze
- Stone
- Stone mottling
- Insect
- Detail
- Highlights
The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.
How to mix each colour
Teal
2 parts blue, 1 part green, a touch of white to lift it
Slate blue
White with blue and a touch of black, about 4 : 1 : ½
Olive
2 parts yellow, 1 part black, a drop of red to warm it
Copper
2 parts orange, 1 part red, 1 part brown, a drop of white for the sheen
Tan
3 parts white, 2 parts yellow, 1 part brown
Dark brown
Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle
Cream
White with a drop of yellow and the smallest touch of brown
Setup
- Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
- A half-mask respirator rated for paint mists. A dust mask is not one.
- A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
- Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
- Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.
Prep
- Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
- Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
- Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
- Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.
Layer by layer
1 · Backdrop — 0.5 mm · 25–30 PSI
teal — a soft, even fade across the whole panel
Mask None on the panel itself: the mesh and the visor are already masked from the prep.
Colour Teal — 2 parts blue, 1 part green, a touch of white to lift it
- Needle
- 0.5 mm (a 0.35 mm works, it just takes longer)
- Pressure
- 25–30 PSI
- Distance
- 6–8 in from the panel
- Passes
- 3–4 light passes, building the colour
- Dry
- 10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down
Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.
2 · Haze — 0.35 mm · 20–25 PSI
slate blue — darker shadow pooling behind the stone and toward the edges
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Slate blue — White with blue and a touch of black, about 4 : 1 : ½
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
3 · Stone — 0.35 mm · 20–25 PSI
olive — a rounded river stone, domed and filling the lower panel
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Olive — 2 parts yellow, 1 part black, a drop of red to warm it
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
4 · Stone mottling — 0.35 mm · 20–25 PSI
copper — warm speckles and streaks across the stone's face
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Copper — 2 parts orange, 1 part red, 1 part brown, a drop of white for the sheen
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
5 · Insect — 0.35 mm · 20–25 PSI
tan — the tent-shaped wings, slim body, six legs and long antennae
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Tan — 3 parts white, 2 parts yellow, 1 part brown
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
6 · Detail — 0.3 mm · 18–22 PSI
dark brown — wing veins, leg joints, the eye and the antenna lines
Mask The hand-cut subject stencil, inner pieces first, then the outline piece.
Colour Dark brown — Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle
- Needle
- 0.3 mm
- Pressure
- 18–22 PSI
- Distance
- 3–4 in from the panel
- Passes
- 2–3 passes per tone, light to dark
- Dry
- 10 minutes between tones
Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.
7 · Highlights — 0.2–0.3 mm · 12–15 PSI
cream — glints along the wing edges and a wet sheen on the stone
Mask None: freehand, with a shield card held against any hard edge.
Colour Cream — White with a drop of yellow and the smallest touch of brown
- Needle
- 0.2–0.3 mm
- Pressure
- 12–15 PSI
- Distance
- 1–2 in from the panel
- Passes
- Freehand, in short controlled strokes
- Dry
- 10 minutes, then check it before you cure
Tip Low pressure, close in and moving: stop the stroke before you release the trigger.
Step by step
Mask off the design area and spray the teal backdrop as an even fade. Settings are a starting point: 20 PSI, 0.5 mm needle, 15–20 cm away.
Freehand the slate blue haze behind the stone and toward the panel edges at 18 PSI, 0.5 mm needle, 15 cm, building it up in light passes.
Lay the stone mask: a low dome across the lower panel. Fill it with olive at 20 PSI, 0.5 mm needle, 10–12 cm, slightly darker at the base.
Lift the mask edge and dust copper speckles and streaks over the stone at 15 PSI, 0.3 mm needle, 8–10 cm. Vary the pressure for a mottled look.
Place the insect stencil over the stone. Spray the wings, body, legs and antennae in tan at 15 PSI, 0.3 mm needle, 8 cm, keeping the wings thin.
Swap to a fine vein stencil or freehand dark brown wing veins, leg joints, eye and antenna lines at 12 PSI, 0.2 mm needle, 3–5 cm.
Add cream highlights along the top wing edge, the leg tips and a curved sheen on the stone at 12 PSI, 0.2 mm needle, 4–6 cm.
Let the paint dry for at least 24 hours, then heat set according to your paint's instructions.
Finish with a light, even fabric-safe clear coat over the design and let it cure fully before wearing.
Cure
- Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
- Cap press: 3–5 minutes with a teflon sheet over the design.
- Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
- If you have neither, air cure for 72 hours before the cap touches water.
Seal
- Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
- Leave it 24 hours before the cap is worn.
- Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.
Clean-up
- Flush the brush with water, then airbrush cleaner, until it sprays clear.
- Strip the needle and wipe it toward the tip, never away from it.
- Never soak the brush body overnight.
Common mistakes
- Overloading tan on the wings turns them flat and heavy. Build in two or three light passes instead.
- Spraying dark brown too far away blurs the veins. Stay close with low pressure.
- Skipping the slate blue haze leaves the stone floating. Darken behind it so it sits in the scene.
- Putting cream highlights everywhere kills the depth. Keep them to one side, as if light comes from above.
Tips
- Spray a scrap of the same fabric first to check how the teal and slate blue blend before committing.
- Keep the copper mottling uneven. Random speckles look like real stone; even dots look like a pattern.
- Pull the antennae in one quick pass with the fine needle so they taper naturally to a point.
- Leave a sliver of tan unpainted between each vein so the wings stay translucent.
Every kit size
Trucker · kit for 1 hat
$224
Bought separately $249 · you save $25
Includes Starter airbrush set · Cap jig · and 7 more
Every item in this kit · 9 items
Blanks
- Trucker blank, natural cotton twill front$9
Stencils
- Pre-cut mylar stencil set for this design — 7 layers$18
Paint & masks
- Water-based textile airbrush colour, 2 oz — one per colour in this design$42
- Transparent base and reducer, 4 oz$7
- Low-tack masking film and ¼ in tape$8
- Matte fabric sealer, 4 oz$12
Equipment
- Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$129
- Cap jig — holds the crown taut while you spray$24
Guide
- Printed step-by-step guide for this designIncluded
Trucker · kit for 12 hats
$1,073
$89.42 a hat
Bought separately $1,220 · you save $147
Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more
Every item in this kit · 15 items
Blanks
- Trucker blank, natural cotton twill front$78
Stencils
- Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$299
- Stencil mylar, 7 mil, 12 × 12 in$22
- This design's layer files, every layer (SVG)Included
Paint & masks
- Water-based textile airbrush colour, 4 oz — one per colour in this design$98
- Transparent base and reducer, 16 oz$16
- Low-tack masking film$18
- Matte fabric sealer, 16 oz$28
Equipment
- Dual-action gravity-feed airbrush, 0.3 mm$135
- Quiet compressor with tank and moisture trap$179
- Cap jig and two spare crown forms$64
- Tabletop spray booth with exhaust fan$149
- Cleaning pot, brushes and a half-mask respirator$99
- Heat gun for curing$35
Guide
- Printed step-by-step guide for this designIncluded
Trucker · kit for 12 × 12 hats
$3,124
$21.69 a hat
Bought separately $3,676 · you save $552
Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more
Every item in this kit · 17 items
Blanks
- Trucker blank, natural cotton twill front$756
Stencils
- Stencil cutter-plotter, 24 in — the production "stencil printer"$649
- Stencil mylar, 7 mil, 12 × 12 in$85
- This design's layer files, every layer (SVG)Included
Paint & masks
- Water-based textile airbrush colour, 32 oz — one per colour in this design$336
- Transparent base and reducer$49
- Low-tack masking film$54
- Matte fabric sealer$89
Equipment
- Two dual-action gravity-feed airbrushes, 0.3 mm$270
- Production airbrush, 0.5 mm, for base fades$95
- Twin-piston compressor with tank and two regulators$329
- Production spray booth, two fans$289
- Three cap jigs$192
- Cleaning station, respirator and spare cartridges$139
- Cap heat press for curing$279
- Drying rack, 24 caps$65
Guide
- Printed step-by-step guide for this designIncluded
The creator
Remixes
No remixes yet — make your own version.
Where this came from
trucker hat · made
0 — nothing entered the score yet, at the Derby's published weights, since . Views are not counted.
More adult caddis trucker hats
- caddisfly
- caddis
- fly fishing
- trucker hat
- river stone
- insect
- teal
- copper
- aquatic insect
- trout stream