Whitewater Cutthroat Trout Trucker Hat
by @john
Out of the rapids, into the cold air.
A cutthroat trout leaping a whitewater stream below snowy slate blue peaks, in golden ochre, coral and river teal, for days on the water.
A cutthroat trout clears a rushing mountain stream, with snowy peaks and pines behind it. The fish is golden ochre and coral orange with a crimson red throat slash, over river teal water and snow white foam.
- Cutthroat trout mid-leap over whitewater
- Crimson red throat slash, spotted gold flank
- Snowcapped slate blue peaks behind pines
- River teal water breaking around boulders
- Eleven colour layers, sky to spray
The cap
One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

Trucker
The house cap — structured mid profile, foam-and-mesh back, snapback.
Specs
- Profile
- Mid profile
- Build
- 6-panel · Structured — buckram behind the front
- Crown
- 3½ in (8.9 cm)
- Visor
- Pre-curved, 2¾ in (7 cm)
- Closure
- Snapback
- Adjusts to
- 21½–24 in (54.5–61 cm)
- Airbrushed on
- Natural cotton twill
- Sublimated on
- White polyester foam

Rope cap
Structured five-panel with a near-flat brim and a cord across it.
Specs
- Profile
- Mid-high profile
- Build
- 5-panel · Structured
- Crown
- 4 in (10.2 cm)
- Visor
- Near-flat, 2⅞ in (7.3 cm), contrast rope
- Closure
- Snapback
- Adjusts to
- 21½–23¾ in (54.5–60.5 cm)
- Airbrushed on
- Stone cotton twill
- Sublimated on
- White polyester twill

Dad hat
Soft, low and unstructured — washed cotton with a strap back.
Specs
- Profile
- Low profile
- Build
- 6-panel · Unstructured — soft front
- Crown
- 3¼ in (8.3 cm)
- Visor
- Curved, 2¾ in (7 cm)
- Closure
- Strap back, brass buckle
- Adjusts to
- 21–23½ in (53.5–59.5 cm)
- Airbrushed on
- Washed khaki cotton
- Sublimated on
- White polyester twill

Five-panel camp
Flat brim, low crown, packs flat in a vest pocket.
Specs
- Profile
- Low profile
- Build
- 5-panel · Unstructured
- Crown
- 3¼ in (8.3 cm)
- Visor
- Flat, 2½ in (6.4 cm)
- Closure
- Strap back, side-release clip
- Adjusts to
- 21½–23½ in (54.5–59.5 cm)
- Airbrushed on
- Field olive nylon-cotton
- Sublimated on
- White polyester
Fit

| Cap | Profile | Crown height | Visor | Adjusts to |
|---|---|---|---|---|
| Trucker | Mid profile | 3½ in (8.9 cm) | Pre-curved, 2¾ in (7 cm) | 21½–24 in (54.5–61 cm) |
| Rope cap | Mid-high profile | 4 in (10.2 cm) | Near-flat, 2⅞ in (7.3 cm), contrast rope | 21½–23¾ in (54.5–60.5 cm) |
| Dad hat | Low profile | 3¼ in (8.3 cm) | Curved, 2¾ in (7 cm) | 21–23½ in (53.5–59.5 cm) |
| Five-panel camp | Low profile | 3¼ in (8.3 cm) | Flat, 2½ in (6.4 cm) | 21½–23½ in (54.5–59.5 cm) |
One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.
Two finishes
The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

Hand airbrushed
$85 for one hat, on a trucker
Painted to order — would ship in about 2 weeks
How it is made
- How it is made
- Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
- How it looks
- Soft gradients and hand-cut stencil edges. Every cap is a little different.
- What it sits on
- On a natural cotton twill front.
- Durability and care
- Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.

Sublimation printed
$32 for one hat, on a trucker
Printed to order — would ship in 5–7 business days
How it is made
- How it is made
- The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
- How it looks
- Full colour edge to edge, and identical every time.
- What it sits on
- On a white polyester foam front — sublimation only takes on white polyester.
- Durability and care
- The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.
The artwork
A cutthroat trout hangs in the air over a fast river, body curved, fins spread. Crimson red marks its throat. Below it the water breaks white over charcoal boulders, and behind it pines climb toward snowcapped slate blue mountains under a pale sky.
Wear it on the bank, at the boat ramp, or in line for coffee after a long morning. The fish faces forward, so people see the red slash and the spotted gold flank first, then the mountains behind.
Crimson red is the colour to get right. Keep it to a narrow slash under the jaw and a touch on the gill plate, and let the coral orange carry the rest of the warmth.
The water it was painted from

Yellowstone RiverParadise Valley, Montana · MT, WY
- River
- Yellowstone River, Paradise Valley, Montana
- States
- MT, WY
- Fish
- Yellowstone cutthroat trout, Brown trout, Rainbow trout
- Water type
- Freestone

What arrives
- The hat
- A care card
- On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one

Looking after it
Hand airbrushed
- Spot clean with cool water and a soft brush. Never a washing machine.
- Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
- Reshape the brim by hand while damp.
Sublimation printed
- Spot clean, or gently hand wash in cool water. No bleach.
- Air dry. Do not iron the print.
- Reshape the brim by hand while damp.
- The dye is in the fibre, so the print will not crack or peel.
Details
Airbrush palette
- Colours
- sky blue, slate blue, snow white, pine green, river teal, charcoal, golden ochre, coral orange, crimson red
Details
- Subject
- cutthroat trout
- Style
- painterly illustration
Make it yourself

The palette
- Sky blue
- Slate blue
- Snow white
- Pine green
- River teal
- Charcoal
- Golden ochre
- Coral orange
- Crimson red
The layers
11 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.
- Sky
- Mountains
- Snowcaps
- Pines
- River
- Rocks
- Trout body
- Flank
- Throat slash
- Spots
- Whitewater
The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.
How to mix each colour
Sky blue
1 part blue to 4 parts white, a drop of green so it does not drift purple
Slate blue
White with blue and a touch of black, about 4 : 1 : ½
Snow white
Opaque white from the bottle; two thin coats cover better than one thick one
Pine green
2 parts green, 1 part black, a drop of blue to cool it
River teal
2 parts blue, 1 part green, a touch of white to lift it
Charcoal
1 part white to 3 parts black, a drop of blue
Golden ochre
2 parts yellow, 1 part brown, a drop of black
Coral orange
1 part red to 2 parts yellow
Crimson red
3 parts red, 1 part blue, a drop of black to deepen it
Setup
- Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
- A half-mask respirator rated for paint mists. A dust mask is not one.
- A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
- Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
- Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.
Prep
- Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
- Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
- Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
- Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.
Layer by layer
1 · Sky — 0.5 mm · 25–30 PSI
sky blue — a soft fade across the top, paling toward the peaks
Mask None on the panel itself: the mesh and the visor are already masked from the prep.
Colour Sky blue — 1 part blue to 4 parts white, a drop of green so it does not drift purple
- Needle
- 0.5 mm (a 0.35 mm works, it just takes longer)
- Pressure
- 25–30 PSI
- Distance
- 6–8 in from the panel
- Passes
- 3–4 light passes, building the colour
- Dry
- 10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down
Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.
2 · Mountains — 0.35 mm · 20–25 PSI
slate blue — a jagged range sitting behind the tree line
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Slate blue — White with blue and a touch of black, about 4 : 1 : ½
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
3 · Snowcaps — 0.35 mm · 20–25 PSI
snow white — snow on the ridges and summits
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Snow white — Opaque white from the bottle; two thin coats cover better than one thick one
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
4 · Pines — 0.35 mm · 20–25 PSI
pine green — dark conifers crowding both banks
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Pine green — 2 parts green, 1 part black, a drop of blue to cool it
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
5 · River — 0.35 mm · 20–25 PSI
river teal — a stream running down and toward the viewer
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour River teal — 2 parts blue, 1 part green, a touch of white to lift it
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
6 · Rocks — 0.35 mm · 20–25 PSI
charcoal — boulders along the banks and in the current
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Charcoal — 1 part white to 3 parts black, a drop of blue
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
7 · Trout body — 0.3 mm · 18–22 PSI
golden ochre — the fish arched in mid-air over the water
Mask The hand-cut subject stencil, inner pieces first, then the outline piece.
Colour Golden ochre — 2 parts yellow, 1 part brown, a drop of black
- Needle
- 0.3 mm
- Pressure
- 18–22 PSI
- Distance
- 3–4 in from the panel
- Passes
- 2–3 passes per tone, light to dark
- Dry
- 10 minutes between tones
Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.
8 · Flank — 0.35 mm · 20–25 PSI
coral orange — a warm wash along the flank, belly and fins
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Coral orange — 1 part red to 2 parts yellow
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
9 · Throat slash — 0.35 mm · 20–25 PSI
crimson red — the slash under the jaw and the gill plate
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Crimson red — 3 parts red, 1 part blue, a drop of black to deepen it
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
10 · Spots — 0.35 mm · 20–25 PSI
charcoal — scattered spots thickening toward the tail
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Charcoal — 1 part white to 3 parts black, a drop of blue
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
11 · Whitewater — 0.2–0.3 mm · 12–15 PSI
snow white — foam, spray and riffle lines around the rocks and under the fish
Mask None: freehand, with a shield card held against any hard edge.
Colour Snow white — Opaque white from the bottle; two thin coats cover better than one thick one
- Needle
- 0.2–0.3 mm
- Pressure
- 12–15 PSI
- Distance
- 1–2 in from the panel
- Passes
- Freehand, in short controlled strokes
- Dry
- 10 minutes, then check it before you cure
Tip Low pressure, close in and moving: stop the stroke before you release the trigger.
Step by step
Mask the full panel outline and spray sky blue as a soft fade from the top edge down. Starting point: 20 PSI, 0.3 mm needle, 15 cm distance.
Lay the mountain mask and spray slate blue for the range, darker at the base. Starting point: 20 PSI, 0.3 mm needle, 10 cm.
Use the snowcap mask and mist snow white along ridges and summits, leaving blue showing in the gullies. Starting point: 18 PSI, 0.2 mm needle, 8 cm.
Mask both banks and spray pine green for the conifers, building tree tips with short passes. Starting point: 22 PSI, 0.3 mm needle, 8 cm.
Lay the river mask and spray river teal, deeper in the middle and lighter toward the edges. Starting point: 20 PSI, 0.3 mm needle, 12 cm.
Use the rock mask and spray charcoal for boulders on the banks and in the current. Starting point: 20 PSI, 0.3 mm needle, 8 cm.
Mask the trout silhouette and fill it with golden ochre, a little heavier along the back. Starting point: 20 PSI, 0.3 mm needle, 8 cm.
With the trout mask still down, fade coral orange along the flank, belly and fins. Starting point: 18 PSI, 0.2 mm needle, 6 cm.
Lay the throat mask and spray crimson red for the slash and gill plate in thin coats. Starting point: 15 PSI, 0.2 mm needle, 5 cm.
Use the spot mask and dot charcoal across the body, denser toward the tail. Starting point: 15 PSI, 0.2 mm needle, 4 cm.
Spray snow white foam and spray around the rocks and under the fish, freehand flicks over the whitewater mask. Starting point: 18 PSI, 0.2 mm needle, 6 cm.
Let the paint cure 24 hours, heat-set if your paint calls for it, then mist two light coats of matte sealer. These settings are a starting point; test on scrap first.
Cure
- Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
- Cap press: 3–5 minutes with a teflon sheet over the design.
- Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
- If you have neither, air cure for 72 hours before the cap touches water.
Seal
- Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
- Leave it 24 hours before the cap is worn.
- Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.
Clean-up
- Flush the brush with water, then airbrush cleaner, until it sprays clear.
- Strip the needle and wipe it toward the tip, never away from it.
- Never soak the brush body overnight.
Common mistakes
- Flooding the spots so they blur into blobs. Drop pressure and spray short bursts from close in.
- Letting coral orange cover the whole fish. Keep golden ochre showing along the back so the body has depth.
- Lifting masks before paint sets, which drags colour. Wait until each coat is dry to the touch.
- Sealing too heavily and dulling the whitewater. Use two light coats instead of one wet one.
Tips
- Keep the sky fade light near the peaks so the snowcaps read clearly against it.
- Spray the river teal in curved passes that follow the current; the water looks like it moves.
- Let each layer dry to the touch before laying the next mask to keep edges crisp.
- Test the crimson red on scrap first; a little goes a long way on the throat.

Every kit size
Trucker · kit for 1 hat
$229
Bought separately $255 · you save $26
Includes Starter airbrush set · Cap jig · and 7 more
Every item in this kit · 9 items
Blanks
- Trucker blank, natural cotton twill front$9
Stencils
- Pre-cut mylar stencil set for this design — 11 layers$18
Paint & masks
- Water-based textile airbrush colour, 2 oz — one per colour in this design$48
- Transparent base and reducer, 4 oz$7
- Low-tack masking film and ¼ in tape$8
- Matte fabric sealer, 4 oz$12
Equipment
- Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$129
- Cap jig — holds the crown taut while you spray$24
Guide
- Printed step-by-step guide for this designIncluded
Trucker · kit for 12 hats
$1,085
$90.42 a hat
Bought separately $1,234 · you save $149
Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more
Every item in this kit · 15 items
Blanks
- Trucker blank, natural cotton twill front$78
Stencils
- Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$299
- Stencil mylar, 7 mil, 12 × 12 in$22
- This design's layer files, every layer (SVG)Included
Paint & masks
- Water-based textile airbrush colour, 4 oz — one per colour in this design$112
- Transparent base and reducer, 16 oz$16
- Low-tack masking film$18
- Matte fabric sealer, 16 oz$28
Equipment
- Dual-action gravity-feed airbrush, 0.3 mm$135
- Quiet compressor with tank and moisture trap$179
- Cap jig and two spare crown forms$64
- Tabletop spray booth with exhaust fan$149
- Cleaning pot, brushes and a half-mask respirator$99
- Heat gun for curing$35
Guide
- Printed step-by-step guide for this designIncluded
Trucker · kit for 12 × 12 hats
$3,165
$21.98 a hat
Bought separately $3,724 · you save $559
Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more
Every item in this kit · 17 items
Blanks
- Trucker blank, natural cotton twill front$756
Stencils
- Stencil cutter-plotter, 24 in — the production "stencil printer"$649
- Stencil mylar, 7 mil, 12 × 12 in$85
- This design's layer files, every layer (SVG)Included
Paint & masks
- Water-based textile airbrush colour, 32 oz — one per colour in this design$384
- Transparent base and reducer$49
- Low-tack masking film$54
- Matte fabric sealer$89
Equipment
- Two dual-action gravity-feed airbrushes, 0.3 mm$270
- Production airbrush, 0.5 mm, for base fades$95
- Twin-piston compressor with tank and two regulators$329
- Production spray booth, two fans$289
- Three cap jigs$192
- Cleaning station, respirator and spare cartridges$139
- Cap heat press for curing$279
- Drying rack, 24 caps$65
Guide
- Printed step-by-step guide for this designIncluded
The creator

Remixes
No remixes yet — make your own version.
Where this came from
trucker hat · made
0 — nothing entered the score yet, at the Derby's published weights, since . Views are not counted.
- cutthroat trout
- yellowstone cutthroat
- trout
- trucker hat
- fly fishing
- whitewater
- mountain river
- snowcapped peaks
- pines
- crimson
- river teal



