Madison Rainbow Trout Trucker Hat
by @john
Two rainbows holding low over the gravel.
A pair of rainbow trout cruising a stony, olive green riverbed below a grassy bank, in an illustrated cutaway style, for a trucker hat.
Two rainbow trout swim low over a rocky riverbed, with a grassy bank and a pale sky sitting just above the waterline. Rosy pink stripes, cream bellies and olive green water fill the scene around ochre stones.
- Two rainbow trout over a stony riverbed
- Rosy pink stripes on cream flanks
- Cutaway view above and below the waterline
- Olive green water, ochre stones
- Sage bank under a pale blue sky
The cap
One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.
Trucker
The house cap — structured mid profile, foam-and-mesh back, snapback.
Specs
- Profile
- Mid profile
- Build
- 6-panel · Structured — buckram behind the front
- Crown
- 3½ in (8.9 cm)
- Visor
- Pre-curved, 2¾ in (7 cm)
- Closure
- Snapback
- Adjusts to
- 21½–24 in (54.5–61 cm)
- Airbrushed on
- Natural cotton twill
- Sublimated on
- White polyester foam
Rope cap
Structured five-panel with a near-flat brim and a cord across it.
Specs
- Profile
- Mid-high profile
- Build
- 5-panel · Structured
- Crown
- 4 in (10.2 cm)
- Visor
- Near-flat, 2⅞ in (7.3 cm), contrast rope
- Closure
- Snapback
- Adjusts to
- 21½–23¾ in (54.5–60.5 cm)
- Airbrushed on
- Stone cotton twill
- Sublimated on
- White polyester twill
Dad hat
Soft, low and unstructured — washed cotton with a strap back.
Specs
- Profile
- Low profile
- Build
- 6-panel · Unstructured — soft front
- Crown
- 3¼ in (8.3 cm)
- Visor
- Curved, 2¾ in (7 cm)
- Closure
- Strap back, brass buckle
- Adjusts to
- 21–23½ in (53.5–59.5 cm)
- Airbrushed on
- Washed khaki cotton
- Sublimated on
- White polyester twill
Five-panel camp
Flat brim, low crown, packs flat in a vest pocket.
Specs
- Profile
- Low profile
- Build
- 5-panel · Unstructured
- Crown
- 3¼ in (8.3 cm)
- Visor
- Flat, 2½ in (6.4 cm)
- Closure
- Strap back, side-release clip
- Adjusts to
- 21½–23½ in (54.5–59.5 cm)
- Airbrushed on
- Field olive nylon-cotton
- Sublimated on
- White polyester
Fit
| Cap | Profile | Crown height | Visor | Adjusts to |
|---|---|---|---|---|
| Trucker | Mid profile | 3½ in (8.9 cm) | Pre-curved, 2¾ in (7 cm) | 21½–24 in (54.5–61 cm) |
| Rope cap | Mid-high profile | 4 in (10.2 cm) | Near-flat, 2⅞ in (7.3 cm), contrast rope | 21½–23¾ in (54.5–60.5 cm) |
| Dad hat | Low profile | 3¼ in (8.3 cm) | Curved, 2¾ in (7 cm) | 21–23½ in (53.5–59.5 cm) |
| Five-panel camp | Low profile | 3¼ in (8.3 cm) | Flat, 2½ in (6.4 cm) | 21½–23½ in (54.5–59.5 cm) |
One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.
Two finishes
The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.
Hand airbrushed
$85 for one hat, on a trucker
Painted to order — would ship in about 2 weeks
How it is made
- How it is made
- Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
- How it looks
- Soft gradients and hand-cut stencil edges. Every cap is a little different.
- What it sits on
- On a natural cotton twill front.
- Durability and care
- Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
Sublimation printed
$32 for one hat, on a trucker
Printed to order — would ship in 5–7 business days
How it is made
- How it is made
- The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
- How it looks
- Full colour edge to edge, and identical every time.
- What it sits on
- On a white polyester foam front — sublimation only takes on white polyester.
- Durability and care
- The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.
The artwork
Two rainbow trout slide past each other over a bed of round ochre stones. Pink stripes run down their sides, and fine spots freckle their backs. Above the waterline, a sage bank and a strip of pale sky sit quiet.
It wears like a window into the river. On the water, at the fly shop counter or at a trailhead diner, people see the fish first, then the stones, then the little world above the surface.
The waterline is the detail to get right. Keep that pearl white glint thin and level, so the split between sky and river reads clean and the trout look truly underwater.
The water it was painted from
Madison RiverSouthwest Montana · MT
- River
- Madison River, Southwest Montana
- States
- MT
- Fish
- Rainbow trout, Brown trout, Mountain whitefish
- Water type
- Freestone
What arrives
- The hat
- A care card
- On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
Looking after it
Hand airbrushed
- Spot clean with cool water and a soft brush. Never a washing machine.
- Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
- Reshape the brim by hand while damp.
Sublimation printed
- Spot clean, or gently hand wash in cool water. No bleach.
- Air dry. Do not iron the print.
- Reshape the brim by hand while damp.
- The dye is in the fibre, so the print will not crack or peel.
Details
Airbrush palette
- Colours
- pale sky blue, sage green, olive green, ochre, slate gray, deep green, cream, rosy pink, pearl white
Details
- Subject
- rainbow trout
- Style
- illustrated underwater cutaway
Make it yourself
The palette
- Pale sky blue
- Sage green
- Olive green
- Ochre
- Slate gray
- Deep green
- Cream
- Rosy pink
- Pearl white
The layers
9 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.
- Sky
- Far bank
- Water
- Streambed
- Shadows
- Weeds
- Trout bodies
- Rainbow stripe
- Highlights
The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.
How to mix each colour
Pale sky blue
1 part blue to 4 parts white, a drop of green so it does not drift purple
Sage green
2 parts green, 1 part white, a drop of black to dull it
Olive green
2 parts yellow, 1 part black, a drop of red to warm it
Ochre
2 parts yellow, 1 part brown, a drop of black
Slate gray
White with blue and a touch of black, about 4 : 1 : ½
Deep green
1 part yellow to 1 part blue; more yellow for a warm green, more blue for a cool one
Cream
White with a drop of yellow and the smallest touch of brown
Rosy pink
1 part red to 4 parts white, a drop of blue if it looks salmon
Pearl white
Opaque white from the bottle; two thin coats cover better than one thick one
Setup
- Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
- A half-mask respirator rated for paint mists. A dust mask is not one.
- A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
- Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
- Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.
Prep
- Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
- Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
- Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
- Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.
Layer by layer
1 · Sky — 0.5 mm · 25–30 PSI
pale sky blue — a thin band of open sky across the top, above the far bank
Mask None on the panel itself: the mesh and the visor are already masked from the prep.
Colour Pale sky blue — 1 part blue to 4 parts white, a drop of green so it does not drift purple
- Needle
- 0.5 mm (a 0.35 mm works, it just takes longer)
- Pressure
- 25–30 PSI
- Distance
- 6–8 in from the panel
- Passes
- 3–4 light passes, building the colour
- Dry
- 10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down
Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.
2 · Far bank — 0.35 mm · 20–25 PSI
sage green — grassy bank and low shrubs running along the waterline
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Sage green — 2 parts green, 1 part white, a drop of black to dull it
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
3 · Water — 0.35 mm · 20–25 PSI
olive green — the underwater body, deepening toward the riverbed
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Olive green — 2 parts yellow, 1 part black, a drop of red to warm it
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
4 · Streambed — 0.35 mm · 20–25 PSI
ochre — rounded stones and pebbles along the bottom and the bank edge
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Ochre — 2 parts yellow, 1 part brown, a drop of black
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
5 · Shadows — 0.35 mm · 20–25 PSI
slate gray — stone outlines, crevices between rocks and the darker backs of both fish
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Slate gray — White with blue and a touch of black, about 4 : 1 : ½
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
6 · Weeds — 0.35 mm · 20–25 PSI
deep green — waving water plants rising between the stones
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Deep green — 1 part yellow to 1 part blue; more yellow for a warm green, more blue for a cool one
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
7 · Trout bodies — 0.3 mm · 18–22 PSI
cream — bellies and pale flanks of both rainbow trout
Mask The hand-cut subject stencil, inner pieces first, then the outline piece.
Colour Cream — White with a drop of yellow and the smallest touch of brown
- Needle
- 0.3 mm
- Pressure
- 18–22 PSI
- Distance
- 3–4 in from the panel
- Passes
- 2–3 passes per tone, light to dark
- Dry
- 10 minutes between tones
Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.
8 · Rainbow stripe — 0.35 mm · 20–25 PSI
rosy pink — the lateral band and gill plates on each fish
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Rosy pink — 1 part red to 4 parts white, a drop of blue if it looks salmon
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
9 · Highlights — 0.2–0.3 mm · 12–15 PSI
pearl white — glints on the surface line, eyes and wet stone tops
Mask None: freehand, with a shield card held against any hard edge.
Colour Pearl white — Opaque white from the bottle; two thin coats cover better than one thick one
- Needle
- 0.2–0.3 mm
- Pressure
- 12–15 PSI
- Distance
- 1–2 in from the panel
- Passes
- Freehand, in short controlled strokes
- Dry
- 10 minutes, then check it before you cure
Tip Low pressure, close in and moving: stop the stroke before you release the trigger.
Step by step
Mask everything below the waterline. Spray pale sky blue across the top band at about 20 PSI, 0.3 mm needle, 5 to 6 inches away. Treat all settings here as a starting point and test on scrap first.
Mask the sky edge with a soft torn-paper strip. Spray sage green along the far bank at 20 PSI, 0.3 mm needle, 4 inches, building small bush shapes with short bursts.
Unmask the lower field and cover the bank. Lay olive green over the whole underwater area at 22 PSI, 0.3 mm needle, 5 inches, adding a second pass near the bottom for depth.
Place a stone stencil along the riverbed and bank edge. Spray ochre at 18 PSI, 0.3 mm needle, 3 inches, keeping each stone rounded and slightly varied.
Keep the stone stencil in place. Add slate gray in the gaps and along the lower edges of each stone at 15 PSI, 0.2 mm needle, 2 inches.
Cut a freehand weed mask or work freehand. Spray deep green plant blades rising between stones at 15 PSI, 0.2 mm needle, 1 to 2 inches, flicking upward.
Mask the two fish silhouettes open. Fill both bodies with cream at 18 PSI, 0.3 mm needle, 3 inches, keeping the bellies brightest.
Using the same fish mask, shade the backs with slate gray at 15 PSI, 0.2 mm needle, 2 inches, fading toward mid-flank.
Lay a narrow stripe mask along each lateral line. Spray rosy pink at 14 PSI, 0.2 mm needle, 1.5 inches, and touch the gill plates the same way.
Remove the masks. Dot fine slate gray spots over backs and tails freehand at 12 PSI, 0.2 mm needle, about 1 inch.
Finish with pearl white glints on the eyes, the surface line and the tops of a few stones at 12 PSI, 0.2 mm needle, 1 inch.
Let the piece cure fully as your paint maker directs, then seal with a clear coat suited to your paint and let it dry before wear.
Cure
- Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
- Cap press: 3–5 minutes with a teflon sheet over the design.
- Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
- If you have neither, air cure for 72 hours before the cap touches water.
Seal
- Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
- Leave it 24 hours before the cap is worn.
- Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.
Clean-up
- Flush the brush with water, then airbrush cleaner, until it sprays clear.
- Strip the needle and wipe it toward the tip, never away from it.
- Never soak the brush body overnight.
Common mistakes
- Flooding the waterline with blue: mask it tightly and spray the sky before anything else.
- Pink stripe bleeding into the belly: use a tight stripe mask and keep pressure low.
- Muddy stones from too much slate gray: shade only the lower edges and gaps, never the whole stone.
- Spraying too close with details: stay about an inch away and move steadily to avoid spidering.
Tips
- Build the olive green water in two or three light passes; it gives depth without hiding the stones.
- Keep the two fish slightly different in size and angle so they read as swimming, not stamped.
- Test your rosy pink on scrap over cream first; it shifts warmer on a pale base.
- Spray the spots last and sparingly; fewer, crisp spots look more alive than many soft ones.
Every kit size
Trucker · kit for 1 hat
$229
Bought separately $255 · you save $26
Includes Starter airbrush set · Cap jig · and 7 more
Every item in this kit · 9 items
Blanks
- Trucker blank, natural cotton twill front$9
Stencils
- Pre-cut mylar stencil set for this design — 9 layers$18
Paint & masks
- Water-based textile airbrush colour, 2 oz — one per colour in this design$48
- Transparent base and reducer, 4 oz$7
- Low-tack masking film and ¼ in tape$8
- Matte fabric sealer, 4 oz$12
Equipment
- Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$129
- Cap jig — holds the crown taut while you spray$24
Guide
- Printed step-by-step guide for this designIncluded
Trucker · kit for 12 hats
$1,085
$90.42 a hat
Bought separately $1,234 · you save $149
Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more
Every item in this kit · 15 items
Blanks
- Trucker blank, natural cotton twill front$78
Stencils
- Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$299
- Stencil mylar, 7 mil, 12 × 12 in$22
- This design's layer files, every layer (SVG)Included
Paint & masks
- Water-based textile airbrush colour, 4 oz — one per colour in this design$112
- Transparent base and reducer, 16 oz$16
- Low-tack masking film$18
- Matte fabric sealer, 16 oz$28
Equipment
- Dual-action gravity-feed airbrush, 0.3 mm$135
- Quiet compressor with tank and moisture trap$179
- Cap jig and two spare crown forms$64
- Tabletop spray booth with exhaust fan$149
- Cleaning pot, brushes and a half-mask respirator$99
- Heat gun for curing$35
Guide
- Printed step-by-step guide for this designIncluded
Trucker · kit for 12 × 12 hats
$3,165
$21.98 a hat
Bought separately $3,724 · you save $559
Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more
Every item in this kit · 17 items
Blanks
- Trucker blank, natural cotton twill front$756
Stencils
- Stencil cutter-plotter, 24 in — the production "stencil printer"$649
- Stencil mylar, 7 mil, 12 × 12 in$85
- This design's layer files, every layer (SVG)Included
Paint & masks
- Water-based textile airbrush colour, 32 oz — one per colour in this design$384
- Transparent base and reducer$49
- Low-tack masking film$54
- Matte fabric sealer$89
Equipment
- Two dual-action gravity-feed airbrushes, 0.3 mm$270
- Production airbrush, 0.5 mm, for base fades$95
- Twin-piston compressor with tank and two regulators$329
- Production spray booth, two fans$289
- Three cap jigs$192
- Cleaning station, respirator and spare cartridges$139
- Cap heat press for curing$279
- Drying rack, 24 caps$65
Guide
- Printed step-by-step guide for this designIncluded
The creator
Remixes
No remixes yet — make your own version.
Where this came from
trucker hat · made
0 — nothing entered the score yet, at the Derby's published weights, since . Views are not counted.
- rainbow trout
- trout
- fly fishing
- trucker hat
- madison river
- underwater
- riverbed
- river stones
- cutaway
- olive green
- rosy pink
- sage green