Deschutes Rimrock Rainbow Trout Hat

by @john

Out of the riffle, into canyon light.

A painterly rainbow trout leaping a canyon river below basalt rimrock, in olive, crimson, golden ochre and sage, for days on the water.

A rainbow trout bursts from a canyon river, with basalt cliffs and golden hills behind it. The colours are olive, crimson and black on the fish, set against basalt brown, golden ochre, sage green and foam white water.

  • Rainbow trout leaping a canyon river
  • Basalt cliffs under golden ochre hills
  • Crimson stripe on an olive, spotted body
  • Foam white splash beneath the tail
  • Sagebrush banks in sage green

The cap

One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

  • A blank Trucker cap

    Trucker

    The house cap — structured mid profile, foam-and-mesh back, snapback.

    Specs
    Profile
    Mid profile
    Build
    6-panel · Structured — buckram behind the front
    Crown
    3½ in (8.9 cm)
    Visor
    Pre-curved, 2¾ in (7 cm)
    Closure
    Snapback
    Adjusts to
    21½–24 in (54.5–61 cm)
    Airbrushed on
    Natural cotton twill
    Sublimated on
    White polyester foam
  • A blank Rope cap

    Rope cap

    Structured five-panel with a near-flat brim and a cord across it.

    Specs
    Profile
    Mid-high profile
    Build
    5-panel · Structured
    Crown
    4 in (10.2 cm)
    Visor
    Near-flat, 2⅞ in (7.3 cm), contrast rope
    Closure
    Snapback
    Adjusts to
    21½–23¾ in (54.5–60.5 cm)
    Airbrushed on
    Stone cotton twill
    Sublimated on
    White polyester twill
  • A blank Dad hat

    Dad hat

    Soft, low and unstructured — washed cotton with a strap back.

    Specs
    Profile
    Low profile
    Build
    6-panel · Unstructured — soft front
    Crown
    3¼ in (8.3 cm)
    Visor
    Curved, 2¾ in (7 cm)
    Closure
    Strap back, brass buckle
    Adjusts to
    21–23½ in (53.5–59.5 cm)
    Airbrushed on
    Washed khaki cotton
    Sublimated on
    White polyester twill
  • A blank Five-panel camp cap

    Five-panel camp

    Flat brim, low crown, packs flat in a vest pocket.

    Specs
    Profile
    Low profile
    Build
    5-panel · Unstructured
    Crown
    3¼ in (8.3 cm)
    Visor
    Flat, 2½ in (6.4 cm)
    Closure
    Strap back, side-release clip
    Adjusts to
    21½–23½ in (54.5–59.5 cm)
    Airbrushed on
    Field olive nylon-cotton
    Sublimated on
    White polyester

Fit

A cloth tape measure around the crown of a blank cap
CapProfileCrown heightVisorAdjusts to
TruckerMid profile3½ in (8.9 cm)Pre-curved, 2¾ in (7 cm)21½–24 in (54.5–61 cm)
Rope capMid-high profile4 in (10.2 cm)Near-flat, 2⅞ in (7.3 cm), contrast rope21½–23¾ in (54.5–60.5 cm)
Dad hatLow profile3¼ in (8.3 cm)Curved, 2¾ in (7 cm)21–23½ in (53.5–59.5 cm)
Five-panel campLow profile3¼ in (8.3 cm)Flat, 2½ in (6.4 cm)21½–23½ in (54.5–59.5 cm)

One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.

Two finishes

The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

  • An airbrush misting pigment through a stencil onto a cap panel

    Hand airbrushed

    $85 for one hat, on a trucker

    Painted to order — would ship in about 2 weeks

    How it is made
    How it is made
    Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
    How it looks
    Soft gradients and hand-cut stencil edges. Every cap is a little different.
    What it sits on
    On a natural cotton twill front.
    Durability and care
    Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
  • A sublimation-printed cap panel peeled from the transfer sheet

    Sublimation printed

    $32 for one hat, on a trucker

    Printed to order — would ship in 5–7 business days

    How it is made
    How it is made
    The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
    How it looks
    Full colour edge to edge, and identical every time.
    What it sits on
    On a white polyester foam front — sublimation only takes on white polyester.
    Durability and care
    The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.

The artwork

A rainbow trout breaks out of the current, crimson stripe glowing down its side. Basalt cliffs stand on both banks. Golden hills roll away behind them, and sagebrush catches the dry light.

Wear it at the put-in, at the tailgate, or on the walk back along the rimrock. People see the fish first, then the canyon, then the white splash under its tail.

Crimson is the stripe to get right. Keep its edges soft so it melts into the olive above and the pale belly below, and the fish reads alive instead of painted on.

The water it was painted from

The Deschutes River

Deschutes RiverCentral Oregon · OR

River
Deschutes River, Central Oregon
States
OR
Fish
Redside rainbow trout, Summer steelhead
Water type
Freestone
A cap in tissue in an open kraft box

What arrives

  • The hat
  • A care card
  • On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
A cap being spot-cleaned with a soft brush

Looking after it

Hand airbrushed

  • Spot clean with cool water and a soft brush. Never a washing machine.
  • Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
  • Reshape the brim by hand while damp.

Sublimation printed

  • Spot clean, or gently hand wash in cool water. No bleach.
  • Air dry. Do not iron the print.
  • Reshape the brim by hand while damp.
  • The dye is in the fibre, so the print will not crack or peel.

Details

Airbrush palette

Colours
pale sky, golden ochre, basalt brown, sage green, slate grey, olive, crimson, black, foam white

Details

Subject
rainbow trout
Style
painterly wildlife scene

Make it yourself

A hat-painting bench with a blank cap, stencils and an airbrush

IntermediateAbout 4½ hours at the bench, plus curing9 layersYou'll need an airbrush, a cap jig and 9 colours

The palette

  • Pale sky
  • Golden ochre
  • Basalt brown
  • Sage green
  • Slate grey
  • Olive
  • Crimson
  • Black
  • Foam white

The layers

9 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.

  1. Sky
  2. Hills
  3. Cliffs
  4. Brush
  5. River
  6. Trout body
  7. Stripe
  8. Spots
  9. Foam

The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.

How to mix each colour

  • Pale sky

    1 part blue to 4 parts white, a drop of green so it does not drift purple

  • Golden ochre

    2 parts yellow, 1 part brown, a drop of black

  • Basalt brown

    Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle

  • Sage green

    2 parts green, 1 part white, a drop of black to dull it

  • Slate grey

    White with blue and a touch of black, about 4 : 1 : ½

  • Olive

    2 parts yellow, 1 part black, a drop of red to warm it

  • Crimson

    3 parts red, 1 part blue, a drop of black to deepen it

  • Black

    Black from the bottle, sprayed in light passes; a heavy coat bleeds

  • Foam white

    Opaque white from the bottle; two thin coats cover better than one thick one

Setup

  • Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
  • A half-mask respirator rated for paint mists. A dust mask is not one.
  • A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
  • Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
  • Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.

Prep

  • Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
  • Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
  • Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
  • Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.

Layer by layer

  1. 1 · Sky — 0.5 mm · 25–30 PSI

    pale sky — a soft wash across the top edge

    Mask None on the panel itself: the mesh and the visor are already masked from the prep.

    Colour Pale sky — 1 part blue to 4 parts white, a drop of green so it does not drift purple

    Needle
    0.5 mm (a 0.35 mm works, it just takes longer)
    Pressure
    25–30 PSI
    Distance
    6–8 in from the panel
    Passes
    3–4 light passes, building the colour
    Dry
    10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down

    Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.

  2. 2 · Hills — 0.35 mm · 20–25 PSI

    golden ochre — dry rolling hills behind the canyon

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Golden ochre — 2 parts yellow, 1 part brown, a drop of black

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  3. 3 · Cliffs — 0.35 mm · 20–25 PSI

    basalt brown — rimrock walls rising on both sides

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Basalt brown — Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  4. 4 · Brush — 0.35 mm · 20–25 PSI

    sage green — sagebrush and grass along the banks

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Sage green — 2 parts green, 1 part white, a drop of black to dull it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  5. 5 · River — 0.35 mm · 20–25 PSI

    slate grey — the current running under the fish

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Slate grey — White with blue and a touch of black, about 4 : 1 : ½

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  6. 6 · Trout body — 0.3 mm · 18–22 PSI

    olive — the back and upper flank of the trout

    Mask The hand-cut subject stencil, inner pieces first, then the outline piece.

    Colour Olive — 2 parts yellow, 1 part black, a drop of red to warm it

    Needle
    0.3 mm
    Pressure
    18–22 PSI
    Distance
    3–4 in from the panel
    Passes
    2–3 passes per tone, light to dark
    Dry
    10 minutes between tones

    Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.

  7. 7 · Stripe — 0.35 mm · 20–25 PSI

    crimson — the red stripe along the flank and the gill plate

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Crimson — 3 parts red, 1 part blue, a drop of black to deepen it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  8. 8 · Spots — 0.35 mm · 20–25 PSI

    black — spots across the back, fins and tail

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Black — Black from the bottle, sprayed in light passes; a heavy coat bleeds

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  9. 9 · Foam — 0.2–0.3 mm · 12–15 PSI

    foam white — splash, riffles and the pale belly highlight

    Mask None: freehand, with a shield card held against any hard edge.

    Colour Foam white — Opaque white from the bottle; two thin coats cover better than one thick one

    Needle
    0.2–0.3 mm
    Pressure
    12–15 PSI
    Distance
    1–2 in from the panel
    Passes
    Freehand, in short controlled strokes
    Dry
    10 minutes, then check it before you cure

    Tip Low pressure, close in and moving: stop the stroke before you release the trigger.

Step by step

  1. Mask everything outside the art window. Spray pale sky across the top with an open soft edge. Starting point: 20 PSI, 0.5 mm needle, about 15 cm away.

  2. Cut a hills mask and fade golden ochre over the lower sky. Same starting settings, 20 PSI, 0.5 mm, 12 to 15 cm. Let it dry to the touch.

  3. Mask the cliff shapes left and right. Build basalt brown in light passes, darker at the base. Start around 18 PSI, 0.5 mm needle, 10 cm away.

  4. Freehand or loose-mask sage green brush along both banks with short flicks. Try 15 PSI, 0.3 mm needle, 5 to 8 cm away.

  5. Mask the trout silhouette and spray slate grey current across the bottom, with streaks following the flow. Start at 18 PSI, 0.5 mm, 10 cm.

  6. Uncover the trout and spray olive over the back and upper flank, fading to bare at the belly. Try 15 PSI, 0.3 mm needle, 6 to 8 cm.

  7. Lay crimson along the flank and gill plate with a loose shield, edges soft. Begin at 12 to 15 PSI, 0.3 mm needle, about 5 cm away.

  8. Dot black spots over the back, fins and tail, and line the eye and mouth. Start low, around 10 PSI, 0.2 mm needle, 2 to 3 cm away.

  9. Add foam white for the splash, riffles and belly highlight in small bursts. Try 12 PSI, 0.3 mm needle, 4 to 6 cm. All settings are a starting point.

  10. Pull every mask, let the paint cure fully per the paint maker's guidance, then heat-set and seal as its directions say.

Cure

  • Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
  • Cap press: 3–5 minutes with a teflon sheet over the design.
  • Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
  • If you have neither, air cure for 72 hours before the cap touches water.

Seal

  • Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
  • Leave it 24 hours before the cap is worn.
  • Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.

Clean-up

  • Flush the brush with water, then airbrush cleaner, until it sprays clear.
  • Strip the needle and wipe it toward the tip, never away from it.
  • Never soak the brush body overnight.

Common mistakes

  • Hard crimson edges make the stripe look stuck on. Spray from further back in light passes.
  • Spraying slate grey over the fish muddies it. Mask the trout before painting the river.
  • Spots too big and even look like polka dots. Vary their size and leave the belly bare.
  • Rushing layers lifts paint under the next mask. Let each layer dry before taping over it.

Tips

  • Test each colour on scrap first; olive and crimson shift a lot with distance.
  • Paint the trout's spots last of the dark tones so they sit crisp on top of the olive and crimson.
  • Keep foam white for the very end and use it sparingly; a few bright flecks read as moving water.
  • Darken the cliff bases more than the tops to push the canyon back behind the fish.
An airbrush, compressor, moisture trap, six colour bottles and a cleaning pot.
The kit

Every kit size

Trucker · kit for 1 hat

$229

Bought separately $255 · you save $26

Includes Starter airbrush set · Cap jig · and 7 more

Every item in this kit · 9 items

Blanks

  • Trucker blank, natural cotton twill front$91

Stencils

  • Pre-cut mylar stencil set for this design — 9 layers$181

Paint & masks

  • Water-based textile airbrush colour, 2 oz — one per colour in this design$482 oz × 8
  • Transparent base and reducer, 4 oz$71
  • Low-tack masking film and ¼ in tape$81
  • Matte fabric sealer, 4 oz$121

Equipment

  • Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$1291
  • Cap jig — holds the crown taut while you spray$241

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 hats

$1,085

$90.42 a hat

Bought separately $1,234 · you save $149

Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more

Every item in this kit · 15 items

Blanks

  • Trucker blank, natural cotton twill front$7812

Stencils

  • Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$2991
  • Stencil mylar, 7 mil, 12 × 12 in$2210 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 4 oz — one per colour in this design$1124 oz × 8
  • Transparent base and reducer, 16 oz$161
  • Low-tack masking film$181 roll
  • Matte fabric sealer, 16 oz$281

Equipment

  • Dual-action gravity-feed airbrush, 0.3 mm$1351
  • Quiet compressor with tank and moisture trap$1791
  • Cap jig and two spare crown forms$641
  • Tabletop spray booth with exhaust fan$1491
  • Cleaning pot, brushes and a half-mask respirator$991
  • Heat gun for curing$351

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 × 12 hats

$3,165

$21.98 a hat

Bought separately $3,724 · you save $559

Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more

Every item in this kit · 17 items

Blanks

  • Trucker blank, natural cotton twill front$756144

Stencils

  • Stencil cutter-plotter, 24 in — the production "stencil printer"$6491
  • Stencil mylar, 7 mil, 12 × 12 in$8550 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 32 oz — one per colour in this design$38432 oz × 8
  • Transparent base and reducer$491 gal
  • Low-tack masking film$543 rolls
  • Matte fabric sealer$891 gal

Equipment

  • Two dual-action gravity-feed airbrushes, 0.3 mm$2702
  • Production airbrush, 0.5 mm, for base fades$951
  • Twin-piston compressor with tank and two regulators$3291
  • Production spray booth, two fans$2891
  • Three cap jigs$1923
  • Cleaning station, respirator and spare cartridges$1391
  • Cap heat press for curing$2791
  • Drying rack, 24 caps$651

Guide

  • Printed step-by-step guide for this designIncluded1

The creator

An illustrated portrait for John (an illustration, not a photograph)

John

@john

Tight line, quiet feet, zero slack.

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