Late summer, and the grass is ticking.
A grasshopper on dry grass before red canyon walls and a river bend, in rust, sage and straw gold, made for the Owyhee River.
A grasshopper rests on a bent stem of dry grass, with red canyon walls and a green river bend behind it. The scene is painted in canyon rust, sage green, straw gold and umber brown, lifted with cream highlights.
- Grasshopper perched on a dry grass stem
- Rust-red canyon walls and buttes
- Sage green brush along a river bend
- Straw gold seed heads in front
- Seven colour layers, sky to highlight
The cap
One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.
Trucker
The house cap — structured mid profile, foam-and-mesh back, snapback.
Specs
- Profile
- Mid profile
- Build
- 6-panel · Structured — buckram behind the front
- Crown
- 3½ in (8.9 cm)
- Visor
- Pre-curved, 2¾ in (7 cm)
- Closure
- Snapback
- Adjusts to
- 21½–24 in (54.5–61 cm)
- Airbrushed on
- Natural cotton twill
- Sublimated on
- White polyester foam
Rope cap
Structured five-panel with a near-flat brim and a cord across it.
Specs
- Profile
- Mid-high profile
- Build
- 5-panel · Structured
- Crown
- 4 in (10.2 cm)
- Visor
- Near-flat, 2⅞ in (7.3 cm), contrast rope
- Closure
- Snapback
- Adjusts to
- 21½–23¾ in (54.5–60.5 cm)
- Airbrushed on
- Stone cotton twill
- Sublimated on
- White polyester twill
Dad hat
Soft, low and unstructured — washed cotton with a strap back.
Specs
- Profile
- Low profile
- Build
- 6-panel · Unstructured — soft front
- Crown
- 3¼ in (8.3 cm)
- Visor
- Curved, 2¾ in (7 cm)
- Closure
- Strap back, brass buckle
- Adjusts to
- 21–23½ in (53.5–59.5 cm)
- Airbrushed on
- Washed khaki cotton
- Sublimated on
- White polyester twill
Five-panel camp
Flat brim, low crown, packs flat in a vest pocket.
Specs
- Profile
- Low profile
- Build
- 5-panel · Unstructured
- Crown
- 3¼ in (8.3 cm)
- Visor
- Flat, 2½ in (6.4 cm)
- Closure
- Strap back, side-release clip
- Adjusts to
- 21½–23½ in (54.5–59.5 cm)
- Airbrushed on
- Field olive nylon-cotton
- Sublimated on
- White polyester
Fit
| Cap | Profile | Crown height | Visor | Adjusts to |
|---|---|---|---|---|
| Trucker | Mid profile | 3½ in (8.9 cm) | Pre-curved, 2¾ in (7 cm) | 21½–24 in (54.5–61 cm) |
| Rope cap | Mid-high profile | 4 in (10.2 cm) | Near-flat, 2⅞ in (7.3 cm), contrast rope | 21½–23¾ in (54.5–60.5 cm) |
| Dad hat | Low profile | 3¼ in (8.3 cm) | Curved, 2¾ in (7 cm) | 21–23½ in (53.5–59.5 cm) |
| Five-panel camp | Low profile | 3¼ in (8.3 cm) | Flat, 2½ in (6.4 cm) | 21½–23½ in (54.5–59.5 cm) |
One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.
Two finishes
The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.
Hand airbrushed
$85 for one hat, on a trucker
Painted to order — would ship in about 2 weeks
How it is made
- How it is made
- Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
- How it looks
- Soft gradients and hand-cut stencil edges. Every cap is a little different.
- What it sits on
- On a natural cotton twill front.
- Durability and care
- Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
Sublimation printed
$32 for one hat, on a trucker
Printed to order — would ship in 5–7 business days
How it is made
- How it is made
- The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
- How it looks
- Full colour edge to edge, and identical every time.
- What it sits on
- On a white polyester foam front — sublimation only takes on white polyester.
- Durability and care
- The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.
The artwork
A grasshopper clings to a bowed stem of golden grass, legs braced, antennae up. Behind it, rust-red cliffs fold down to a slow green river, with sagebrush scattered along the banks and a pale sky over the rim.
It belongs on long dry days in canyon country, when the banks are crackling and the hoppers are out. From across the trail, people see red rock and gold; up close, they spot the insect.
Umber brown linework carries this piece. Keep it thin and crisp on the hopper's legs and antennae, and let it soften into the cliff creases so the insect reads sharp against the canyon.
What arrives
- The hat
- A care card
- On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
Looking after it
Hand airbrushed
- Spot clean with cool water and a soft brush. Never a washing machine.
- Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
- Reshape the brim by hand while damp.
Sublimation printed
- Spot clean, or gently hand wash in cool water. No bleach.
- Air dry. Do not iron the print.
- Reshape the brim by hand while damp.
- The dye is in the fibre, so the print will not crack or peel.
Details
Airbrush palette
- Colours
- sandstone tan, canyon rust, sage green, moss green, straw gold, umber brown, cream
Details
- Subject
- grasshopper
- Style
- painterly landscape
Make it yourself
The palette
- Sandstone tan
- Canyon rust
- Sage green
- Moss green
- Straw gold
- Umber brown
- Cream
The layers
7 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.
- Sky
- Canyon walls
- Brush
- River
- Grass
- Hopper and shadows
- Highlights
The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.
How to mix each colour
Sandstone tan
3 parts white, 2 parts yellow, 1 part brown
Canyon rust
2 parts orange, 1 part brown, a drop of red
Sage green
2 parts green, 1 part white, a drop of black to dull it
Moss green
2 parts yellow, 1 part green, a drop of black to deaden it
Straw gold
3 parts yellow, 1 part brown, a touch of white so it stays opaque
Umber brown
Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle
Cream
White with a drop of yellow and the smallest touch of brown
Setup
- Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
- A half-mask respirator rated for paint mists. A dust mask is not one.
- A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
- Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
- Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.
Prep
- Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
- Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
- Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
- Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.
Layer by layer
1 · Sky — 0.5 mm · 25–30 PSI
sandstone tan — a pale haze above the canyon rim
Mask None on the panel itself: the mesh and the visor are already masked from the prep.
Colour Sandstone tan — 3 parts white, 2 parts yellow, 1 part brown
- Needle
- 0.5 mm (a 0.35 mm works, it just takes longer)
- Pressure
- 25–30 PSI
- Distance
- 6–8 in from the panel
- Passes
- 3–4 light passes, building the colour
- Dry
- 10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down
Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.
2 · Canyon walls — 0.35 mm · 20–25 PSI
canyon rust — red cliffs, buttes and far ridges
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Canyon rust — 2 parts orange, 1 part brown, a drop of red
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
3 · Brush — 0.35 mm · 20–25 PSI
sage green — sagebrush and scrub along both banks
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Sage green — 2 parts green, 1 part white, a drop of black to dull it
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
4 · River — 0.35 mm · 20–25 PSI
moss green — the bend of water across the canyon floor
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Moss green — 2 parts yellow, 1 part green, a drop of black to deaden it
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
5 · Grass — 0.35 mm · 20–25 PSI
straw gold — dry stems and seed heads in the foreground
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Straw gold — 3 parts yellow, 1 part brown, a touch of white so it stays opaque
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
6 · Hopper and shadows — 0.3 mm · 18–22 PSI
umber brown — the grasshopper's body and legs, cliff creases, grass shading
Mask The hand-cut subject stencil, inner pieces first, then the outline piece.
Colour Umber brown — Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle
- Needle
- 0.3 mm
- Pressure
- 18–22 PSI
- Distance
- 3–4 in from the panel
- Passes
- 2–3 passes per tone, light to dark
- Dry
- 10 minutes between tones
Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.
7 · Highlights — 0.2–0.3 mm · 12–15 PSI
cream — glints on the water, grass edges, the hopper's back
Mask None: freehand, with a shield card held against any hard edge.
Colour Cream — White with a drop of yellow and the smallest touch of brown
- Needle
- 0.2–0.3 mm
- Pressure
- 12–15 PSI
- Distance
- 1–2 in from the panel
- Passes
- Freehand, in short controlled strokes
- Dry
- 10 minutes, then check it before you cure
Tip Low pressure, close in and moving: stop the stroke before you release the trigger.
Step by step
Mask the full panel outline, then spray sandstone tan across the top for the sky haze. Starting point: 20 PSI, 0.3 mm needle, 6–8 in away, light passes.
Lay the canyon wall mask and spray canyon rust for the cliffs and far ridges, building the nearer walls darker. Start around 20 PSI, 0.3 mm needle, 4–6 in.
Mask the bank shapes and dust sage green into the sagebrush with short, broken bursts. Start at 18 PSI, 0.3 mm needle, 4–5 in.
Open the river mask and spray moss green along the bend, slightly lighter toward the far end. Start at 18 PSI, 0.3 mm needle, 5–6 in.
Place the foreground grass stencil and spray straw gold for the stems and seed heads. Start at 15–18 PSI, 0.2 mm needle, 3–4 in.
Set the grasshopper mask and spray umber brown for the body and legs, then freehand thin shading into cliff creases and grass. Start at 12–15 PSI, 0.2 mm needle, 1–3 in.
Spray cream highlights on the water glints, grass edges and the hopper's back with a fine detail stencil. Start at 12 PSI, 0.2 mm needle, 1–2 in.
All settings above are only a starting point; test each colour on scrap first and adjust for your paint and humidity.
Let the paint dry fully, then heat-set or air-cure according to your paint's instructions before handling.
Finish with a light, even coat of the sealer in your kit and let it cure before wearing.
Cure
- Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
- Cap press: 3–5 minutes with a teflon sheet over the design.
- Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
- If you have neither, air cure for 72 hours before the cap touches water.
Seal
- Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
- Leave it 24 hours before the cap is worn.
- Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.
Clean-up
- Flush the brush with water, then airbrush cleaner, until it sprays clear.
- Strip the needle and wipe it toward the tip, never away from it.
- Never soak the brush body overnight.
Common mistakes
- Spraying umber too heavy on the hopper turns it into a blob; drop pressure and move closer with quick passes.
- Lifting masks before paint is dry smears the cliff edges; wait until each layer is dry to the touch.
- Overdoing cream highlights flattens the scene; save them for a few glints and edges only.
- Letting sage green drift onto the river muddies the water; mask the river edge tightly first.
Tips
- Keep a reference of a real grasshopper nearby; the leg angles sell the whole piece.
- Build canyon rust in two or three thin passes so the near cliffs read deeper than the far ridges.
- Leave a little sandstone tan showing between ridges to keep the canyon hazy and far away.
- Cut the grass stencil with slight curves so the stems bow under the hopper's weight.
Every kit size
Trucker · kit for 1 hat
$224
Bought separately $249 · you save $25
Includes Starter airbrush set · Cap jig · and 7 more
Every item in this kit · 9 items
Blanks
- Trucker blank, natural cotton twill front$9
Stencils
- Pre-cut mylar stencil set for this design — 7 layers$18
Paint & masks
- Water-based textile airbrush colour, 2 oz — one per colour in this design$42
- Transparent base and reducer, 4 oz$7
- Low-tack masking film and ¼ in tape$8
- Matte fabric sealer, 4 oz$12
Equipment
- Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$129
- Cap jig — holds the crown taut while you spray$24
Guide
- Printed step-by-step guide for this designIncluded
Trucker · kit for 12 hats
$1,073
$89.42 a hat
Bought separately $1,220 · you save $147
Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more
Every item in this kit · 15 items
Blanks
- Trucker blank, natural cotton twill front$78
Stencils
- Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$299
- Stencil mylar, 7 mil, 12 × 12 in$22
- This design's layer files, every layer (SVG)Included
Paint & masks
- Water-based textile airbrush colour, 4 oz — one per colour in this design$98
- Transparent base and reducer, 16 oz$16
- Low-tack masking film$18
- Matte fabric sealer, 16 oz$28
Equipment
- Dual-action gravity-feed airbrush, 0.3 mm$135
- Quiet compressor with tank and moisture trap$179
- Cap jig and two spare crown forms$64
- Tabletop spray booth with exhaust fan$149
- Cleaning pot, brushes and a half-mask respirator$99
- Heat gun for curing$35
Guide
- Printed step-by-step guide for this designIncluded
Trucker · kit for 12 × 12 hats
$3,124
$21.69 a hat
Bought separately $3,676 · you save $552
Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more
Every item in this kit · 17 items
Blanks
- Trucker blank, natural cotton twill front$756
Stencils
- Stencil cutter-plotter, 24 in — the production "stencil printer"$649
- Stencil mylar, 7 mil, 12 × 12 in$85
- This design's layer files, every layer (SVG)Included
Paint & masks
- Water-based textile airbrush colour, 32 oz — one per colour in this design$336
- Transparent base and reducer$49
- Low-tack masking film$54
- Matte fabric sealer$89
Equipment
- Two dual-action gravity-feed airbrushes, 0.3 mm$270
- Production airbrush, 0.5 mm, for base fades$95
- Twin-piston compressor with tank and two regulators$329
- Production spray booth, two fans$289
- Three cap jigs$192
- Cleaning station, respirator and spare cartridges$139
- Cap heat press for curing$279
- Drying rack, 24 caps$65
Guide
- Printed step-by-step guide for this designIncluded
The creator
How it was made
1 iteration led here; the saved one is marked
1 Saved
Remixes
No remixes yet — make your own version.
Where this came from
“a hat made for Owyhee River, Oregon”
trucker hat · made
0 — nothing entered the score yet, at the Derby's published weights, since . Views are not counted.
- grasshopper
- hopper
- canyon
- red rock
- sagebrush
- river
- dry grass
- terrestrial
- fly fishing
- trucker hat
- landscape