Sunrise Rainbow Trout Trucker Hat

by @dekasso

Clear of the water, lit from behind.

A rainbow trout leaping from white spray at sunrise, in olive gold, crimson rose and sky blue, for days on the river.

A rainbow trout bursts clear of the river, body curved and jaw open, with a sunrise glowing behind it. Olive gold flanks, a crimson rose band and black speckles sit against sky blue, forest green and a spray of white water.

  • Rainbow trout caught mid-leap
  • Sunrise amber glow behind the fish
  • Black speckles over olive gold flanks
  • Crimson rose band along the side
  • White spray around the tail

The cap

One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

  • A blank Trucker cap

    Trucker

    The house cap — structured mid profile, foam-and-mesh back, snapback.

    Specs
    Profile
    Mid profile
    Build
    6-panel · Structured — buckram behind the front
    Crown
    3½ in (8.9 cm)
    Visor
    Pre-curved, 2¾ in (7 cm)
    Closure
    Snapback
    Adjusts to
    21½–24 in (54.5–61 cm)
    Airbrushed on
    Natural cotton twill
    Sublimated on
    White polyester foam
  • A blank Rope cap

    Rope cap

    Structured five-panel with a near-flat brim and a cord across it.

    Specs
    Profile
    Mid-high profile
    Build
    5-panel · Structured
    Crown
    4 in (10.2 cm)
    Visor
    Near-flat, 2⅞ in (7.3 cm), contrast rope
    Closure
    Snapback
    Adjusts to
    21½–23¾ in (54.5–60.5 cm)
    Airbrushed on
    Stone cotton twill
    Sublimated on
    White polyester twill
  • A blank Dad hat

    Dad hat

    Soft, low and unstructured — washed cotton with a strap back.

    Specs
    Profile
    Low profile
    Build
    6-panel · Unstructured — soft front
    Crown
    3¼ in (8.3 cm)
    Visor
    Curved, 2¾ in (7 cm)
    Closure
    Strap back, brass buckle
    Adjusts to
    21–23½ in (53.5–59.5 cm)
    Airbrushed on
    Washed khaki cotton
    Sublimated on
    White polyester twill
  • A blank Five-panel camp cap

    Five-panel camp

    Flat brim, low crown, packs flat in a vest pocket.

    Specs
    Profile
    Low profile
    Build
    5-panel · Unstructured
    Crown
    3¼ in (8.3 cm)
    Visor
    Flat, 2½ in (6.4 cm)
    Closure
    Strap back, side-release clip
    Adjusts to
    21½–23½ in (54.5–59.5 cm)
    Airbrushed on
    Field olive nylon-cotton
    Sublimated on
    White polyester

Fit

A cloth tape measure around the crown of a blank cap
CapProfileCrown heightVisorAdjusts to
TruckerMid profile3½ in (8.9 cm)Pre-curved, 2¾ in (7 cm)21½–24 in (54.5–61 cm)
Rope capMid-high profile4 in (10.2 cm)Near-flat, 2⅞ in (7.3 cm), contrast rope21½–23¾ in (54.5–60.5 cm)
Dad hatLow profile3¼ in (8.3 cm)Curved, 2¾ in (7 cm)21–23½ in (53.5–59.5 cm)
Five-panel campLow profile3¼ in (8.3 cm)Flat, 2½ in (6.4 cm)21½–23½ in (54.5–59.5 cm)

One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.

Two finishes

The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

  • An airbrush misting pigment through a stencil onto a cap panel

    Hand airbrushed

    $85 for one hat, on a trucker

    Painted to order — would ship in about 2 weeks

    How it is made
    How it is made
    Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
    How it looks
    Soft gradients and hand-cut stencil edges. Every cap is a little different.
    What it sits on
    On a natural cotton twill front.
    Durability and care
    Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
  • A sublimation-printed cap panel peeled from the transfer sheet

    Sublimation printed

    $32 for one hat, on a trucker

    Printed to order — would ship in 5–7 business days

    How it is made
    How it is made
    The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
    How it looks
    Full colour edge to edge, and identical every time.
    What it sits on
    On a white polyester foam front — sublimation only takes on white polyester.
    Durability and care
    The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.

The artwork

A rainbow trout hangs in the air, tail still in the splash. Black speckles run the length of its olive back. The red band catches the amber light coming up over the trees.

Wear it on the drive to the put-in or on a rock above the run. People see the fish first, then the sunrise behind it, then the spray. It reads from across a parking lot.

Crimson rose along the side needs a soft edge on both borders. Let it melt into the olive above and the pale belly below, so the band glows instead of sitting on top.

A cap in tissue in an open kraft box

What arrives

  • The hat
  • A care card
  • On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
A cap being spot-cleaned with a soft brush

Looking after it

Hand airbrushed

  • Spot clean with cool water and a soft brush. Never a washing machine.
  • Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
  • Reshape the brim by hand while damp.

Sublimation printed

  • Spot clean, or gently hand wash in cool water. No bleach.
  • Air dry. Do not iron the print.
  • Reshape the brim by hand while damp.
  • The dye is in the fibre, so the print will not crack or peel.

Details

Airbrush palette

Colours
sky blue, sunrise amber, forest green, olive gold, crimson rose, spot black, spray white

Details

Subject
rainbow trout
Style
painterly realism

Make it yourself

A hat-painting bench with a blank cap, stencils and an airbrush

AdvancedAbout 3½ hours at the bench, plus curing7 layersYou'll need an airbrush, a cap jig and 7 colours

The palette

  • Sky blue
  • Sunrise amber
  • Forest green
  • Olive gold
  • Crimson rose
  • Spot black
  • Spray white

The layers

7 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.

  1. Sky
  2. Sunrise glow
  3. Treeline and river
  4. Trout body
  5. Red band
  6. Spots and detail
  7. Splash

The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.

How to mix each colour

  • Sky blue

    1 part blue to 4 parts white, a drop of green so it does not drift purple

  • Sunrise amber

    3 parts yellow, 1 part red, a drop of black to deepen it

  • Forest green

    2 parts green, 1 part black, a drop of blue to cool it

  • Olive gold

    2 parts yellow, 1 part black, a drop of red to warm it

  • Crimson rose

    3 parts red, 1 part blue, a drop of black to deepen it

  • Spot black

    Black from the bottle, sprayed in light passes; a heavy coat bleeds

  • Spray white

    Opaque white from the bottle; two thin coats cover better than one thick one

Setup

  • Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
  • A half-mask respirator rated for paint mists. A dust mask is not one.
  • A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
  • Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
  • Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.

Prep

  • Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
  • Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
  • Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
  • Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.

Layer by layer

  1. 1 · Sky — 0.5 mm · 25–30 PSI

    sky blue — a fade from the top left that softens toward the horizon

    Mask None on the panel itself: the mesh and the visor are already masked from the prep.

    Colour Sky blue — 1 part blue to 4 parts white, a drop of green so it does not drift purple

    Needle
    0.5 mm (a 0.35 mm works, it just takes longer)
    Pressure
    25–30 PSI
    Distance
    6–8 in from the panel
    Passes
    3–4 light passes, building the colour
    Dry
    10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down

    Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.

  2. 2 · Sunrise glow — 0.35 mm · 20–25 PSI

    sunrise amber — a warm burst low on the right, behind the fish

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Sunrise amber — 3 parts yellow, 1 part red, a drop of black to deepen it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  3. 3 · Treeline and river — 0.35 mm · 20–25 PSI

    forest green — distant trees and the darker water beneath the leap

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Forest green — 2 parts green, 1 part black, a drop of blue to cool it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  4. 4 · Trout body — 0.3 mm · 18–22 PSI

    olive gold — the back and upper flanks of the fish

    Mask The hand-cut subject stencil, inner pieces first, then the outline piece.

    Colour Olive gold — 2 parts yellow, 1 part black, a drop of red to warm it

    Needle
    0.3 mm
    Pressure
    18–22 PSI
    Distance
    3–4 in from the panel
    Passes
    2–3 passes per tone, light to dark
    Dry
    10 minutes between tones

    Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.

  5. 5 · Red band — 0.35 mm · 20–25 PSI

    crimson rose — the stripe along the side and the blush on the gill plate

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Crimson rose — 3 parts red, 1 part blue, a drop of black to deepen it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  6. 6 · Spots and detail — 0.35 mm · 20–25 PSI

    spot black — speckles, the eye, fin edges and the mouth line

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Spot black — Black from the bottle, sprayed in light passes; a heavy coat bleeds

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  7. 7 · Splash — 0.2–0.3 mm · 12–15 PSI

    spray white — droplets, churned water around the tail and a bright belly edge

    Mask None: freehand, with a shield card held against any hard edge.

    Colour Spray white — Opaque white from the bottle; two thin coats cover better than one thick one

    Needle
    0.2–0.3 mm
    Pressure
    12–15 PSI
    Distance
    1–2 in from the panel
    Passes
    Freehand, in short controlled strokes
    Dry
    10 minutes, then check it before you cure

    Tip Low pressure, close in and moving: stop the stroke before you release the trigger.

Step by step

  1. Clean and dry the surface, then tape off the edges of the art area. All settings below are a starting point; test on scrap first.

  2. Sky: no mask. Sky blue at 20 PSI, 0.3 mm needle, 15 cm away. Fade from the top left, lightening as you move down and right.

  3. Sunrise glow: shield the sky with a loose paper mask. Sunrise amber at 18 PSI, 0.3 mm needle, 12 cm. Build a warm burst low on the right.

  4. Treeline and river: cut a ragged treeline mask. Forest green at 20 PSI, 0.3 mm needle, 10 cm. Darken the water area under where the fish will sit.

  5. Trout body: lay a full fish silhouette mask over the background. Olive gold at 18 PSI, 0.3 mm needle, 10 cm, heavier along the back, lighter toward the belly.

  6. Red band: freehand or use a thin curved shield. Crimson rose at 15 PSI, 0.2 mm needle, 5 cm. Run the stripe nose to tail and blush the gill plate.

  7. Spots and detail: no mask or a small dot stencil. Spot black at 12 PSI, 0.2 mm needle, 3 cm. Speckle the back, fins and tail; outline the eye and fin edges.

  8. Splash: Spray white at 15 PSI, 0.2 mm needle, 5 cm for the bright edges, then drop to 8 PSI from 20 cm for scattered droplets. Add a thin highlight along the belly.

  9. Peel all tape and masks slowly. Let the paint dry fully, then heat-set or cure as your paint maker directs.

  10. Seal with a clear topcoat compatible with your paint, two light passes from 20 cm, and let it cure before wear.

Cure

  • Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
  • Cap press: 3–5 minutes with a teflon sheet over the design.
  • Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
  • If you have neither, air cure for 72 hours before the cap touches water.

Seal

  • Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
  • Leave it 24 hours before the cap is worn.
  • Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.

Clean-up

  • Flush the brush with water, then airbrush cleaner, until it sprays clear.
  • Strip the needle and wipe it toward the tip, never away from it.
  • Never soak the brush body overnight.

Common mistakes

  • A hard-edged red stripe looks painted on. Spray it close and soft, and feather both edges.
  • Black spots in neat rows look like a pattern. Vary size and spacing, and cluster a few near the tail.
  • Too much white turns the splash into fog. Build it in short bursts and stop while the green still shows through.
  • Sealing too early clouds the colours. Wait until the paint is fully cured.

Tips

  • Keep the fish silhouette mask from layer four and reuse it to protect the body while you add more splash later.
  • Speckle the trout from the back toward the belly, making spots smaller and fewer as you go down the flank.
  • Lower the pressure for the droplet spatter; a stuttering trigger gives a more natural spray.
  • Keep a little amber in the white water near the sun so the splash looks lit from the same side.
An airbrush, compressor, moisture trap, six colour bottles and a cleaning pot.
The kit

Every kit size

Trucker · kit for 1 hat

$224

Bought separately $249 · you save $25

Includes Starter airbrush set · Cap jig · and 7 more

Every item in this kit · 9 items

Blanks

  • Trucker blank, natural cotton twill front$91

Stencils

  • Pre-cut mylar stencil set for this design — 7 layers$181

Paint & masks

  • Water-based textile airbrush colour, 2 oz — one per colour in this design$422 oz × 7
  • Transparent base and reducer, 4 oz$71
  • Low-tack masking film and ¼ in tape$81
  • Matte fabric sealer, 4 oz$121

Equipment

  • Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$1291
  • Cap jig — holds the crown taut while you spray$241

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 hats

$1,073

$89.42 a hat

Bought separately $1,220 · you save $147

Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more

Every item in this kit · 15 items

Blanks

  • Trucker blank, natural cotton twill front$7812

Stencils

  • Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$2991
  • Stencil mylar, 7 mil, 12 × 12 in$2210 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 4 oz — one per colour in this design$984 oz × 7
  • Transparent base and reducer, 16 oz$161
  • Low-tack masking film$181 roll
  • Matte fabric sealer, 16 oz$281

Equipment

  • Dual-action gravity-feed airbrush, 0.3 mm$1351
  • Quiet compressor with tank and moisture trap$1791
  • Cap jig and two spare crown forms$641
  • Tabletop spray booth with exhaust fan$1491
  • Cleaning pot, brushes and a half-mask respirator$991
  • Heat gun for curing$351

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 × 12 hats

$3,124

$21.69 a hat

Bought separately $3,676 · you save $552

Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more

Every item in this kit · 17 items

Blanks

  • Trucker blank, natural cotton twill front$756144

Stencils

  • Stencil cutter-plotter, 24 in — the production "stencil printer"$6491
  • Stencil mylar, 7 mil, 12 × 12 in$8550 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 32 oz — one per colour in this design$33632 oz × 7
  • Transparent base and reducer$491 gal
  • Low-tack masking film$543 rolls
  • Matte fabric sealer$891 gal

Equipment

  • Two dual-action gravity-feed airbrushes, 0.3 mm$2702
  • Production airbrush, 0.5 mm, for base fades$951
  • Twin-piston compressor with tank and two regulators$3291
  • Production spray booth, two fans$2891
  • Three cap jigs$1923
  • Cleaning station, respirator and spare cartridges$1391
  • Cap heat press for curing$2791
  • Drying rack, 24 caps$651

Guide

  • Printed step-by-step guide for this designIncluded1

The creator

An illustrated portrait for Dekasso (an illustration, not a photograph)

Dekasso

@dekasso

Wherever the truck rolls to a stop.

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See everything by @dekasso