Sunbeam Stonefly Nymph Trucker Hat
by @dekasso
Light through the riffle, a nymph on the move.
A stonefly nymph on sunlit river stones under green water, in moss green, olive, ochre and black, for days spent wading.
A stonefly nymph crawls over mossy river stones while sunrays slant down through clear green water. The scene is coloured in moss green, olive and golden ochre, with a charcoal black nymph catching pale gold light.
- Stonefly nymph on mossy river stones
- Pale gold sunrays through green water
- Moss green, olive and golden ochre
- Charcoal black body with gold glints
- Seven layers, water to highlight
The cap
One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.
Trucker
The house cap — structured mid profile, foam-and-mesh back, snapback.
Specs
- Profile
- Mid profile
- Build
- 6-panel · Structured — buckram behind the front
- Crown
- 3½ in (8.9 cm)
- Visor
- Pre-curved, 2¾ in (7 cm)
- Closure
- Snapback
- Adjusts to
- 21½–24 in (54.5–61 cm)
- Airbrushed on
- Natural cotton twill
- Sublimated on
- White polyester foam
Rope cap
Structured five-panel with a near-flat brim and a cord across it.
Specs
- Profile
- Mid-high profile
- Build
- 5-panel · Structured
- Crown
- 4 in (10.2 cm)
- Visor
- Near-flat, 2⅞ in (7.3 cm), contrast rope
- Closure
- Snapback
- Adjusts to
- 21½–23¾ in (54.5–60.5 cm)
- Airbrushed on
- Stone cotton twill
- Sublimated on
- White polyester twill
Dad hat
Soft, low and unstructured — washed cotton with a strap back.
Specs
- Profile
- Low profile
- Build
- 6-panel · Unstructured — soft front
- Crown
- 3¼ in (8.3 cm)
- Visor
- Curved, 2¾ in (7 cm)
- Closure
- Strap back, brass buckle
- Adjusts to
- 21–23½ in (53.5–59.5 cm)
- Airbrushed on
- Washed khaki cotton
- Sublimated on
- White polyester twill
Five-panel camp
Flat brim, low crown, packs flat in a vest pocket.
Specs
- Profile
- Low profile
- Build
- 5-panel · Unstructured
- Crown
- 3¼ in (8.3 cm)
- Visor
- Flat, 2½ in (6.4 cm)
- Closure
- Strap back, side-release clip
- Adjusts to
- 21½–23½ in (54.5–59.5 cm)
- Airbrushed on
- Field olive nylon-cotton
- Sublimated on
- White polyester
Fit
| Cap | Profile | Crown height | Visor | Adjusts to |
|---|---|---|---|---|
| Trucker | Mid profile | 3½ in (8.9 cm) | Pre-curved, 2¾ in (7 cm) | 21½–24 in (54.5–61 cm) |
| Rope cap | Mid-high profile | 4 in (10.2 cm) | Near-flat, 2⅞ in (7.3 cm), contrast rope | 21½–23¾ in (54.5–60.5 cm) |
| Dad hat | Low profile | 3¼ in (8.3 cm) | Curved, 2¾ in (7 cm) | 21–23½ in (53.5–59.5 cm) |
| Five-panel camp | Low profile | 3¼ in (8.3 cm) | Flat, 2½ in (6.4 cm) | 21½–23½ in (54.5–59.5 cm) |
One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.
Two finishes
The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.
Hand airbrushed
$85 for one hat, on a trucker
Painted to order — would ship in about 2 weeks
How it is made
- How it is made
- Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
- How it looks
- Soft gradients and hand-cut stencil edges. Every cap is a little different.
- What it sits on
- On a natural cotton twill front.
- Durability and care
- Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
Sublimation printed
$32 for one hat, on a trucker
Printed to order — would ship in 5–7 business days
How it is made
- How it is made
- The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
- How it looks
- Full colour edge to edge, and identical every time.
- What it sits on
- On a white polyester foam front — sublimation only takes on white polyester.
- Durability and care
- The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.
The artwork
A dark stonefly nymph grips a rounded stone, legs spread wide, antennae reaching forward. Above it, shafts of pale gold light cut through moss green water. The stones below glow olive and ochre, each one capped with warm sun.
It looks at home on a gravel bar or at the counter of a fly shop. Anyone who has flipped a rock in a cold river will know exactly what they are looking at.
Umber shadow is what puts the nymph on the stone instead of floating above it. Keep it tight under the body and in the gaps between rocks, and the whole scene gains depth.
What arrives
- The hat
- A care card
- On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
Looking after it
Hand airbrushed
- Spot clean with cool water and a soft brush. Never a washing machine.
- Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
- Reshape the brim by hand while damp.
Sublimation printed
- Spot clean, or gently hand wash in cool water. No bleach.
- Air dry. Do not iron the print.
- Reshape the brim by hand while damp.
- The dye is in the fibre, so the print will not crack or peel.
Details
Airbrush palette
- Colours
- moss green, pale gold, olive, umber, golden ochre, charcoal black
Details
- Subject
- stonefly nymph
- Style
- underwater realism
Make it yourself
The palette
- Moss green
- Pale gold
- Olive
- Umber
- Golden ochre
- Charcoal black
The layers
7 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.
- Water
- Sunrays
- Stones
- Shadows
- Stone tops
- Stonefly nymph
- Highlights
The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.
How to mix each colour
Moss green
2 parts yellow, 1 part green, a drop of black to deaden it
Pale gold
3 parts yellow, 1 part brown, a touch of white so it stays opaque
Olive
2 parts yellow, 1 part black, a drop of red to warm it
Umber
Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle
Golden ochre
2 parts yellow, 1 part brown, a drop of black
Charcoal black
1 part white to 3 parts black, a drop of blue
Setup
- Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
- A half-mask respirator rated for paint mists. A dust mask is not one.
- A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
- Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
- Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.
Prep
- Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
- Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
- Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
- Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.
Layer by layer
1 · Water — 0.5 mm · 25–30 PSI
moss green — a green field that glows bright at the top and deepens toward the bottom
Mask None on the panel itself: the mesh and the visor are already masked from the prep.
Colour Moss green — 2 parts yellow, 1 part green, a drop of black to deaden it
- Needle
- 0.5 mm (a 0.35 mm works, it just takes longer)
- Pressure
- 25–30 PSI
- Distance
- 6–8 in from the panel
- Passes
- 3–4 light passes, building the colour
- Dry
- 10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down
Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.
2 · Sunrays — 0.35 mm · 20–25 PSI
pale gold — slanting shafts of light falling from the top edge
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Pale gold — 3 parts yellow, 1 part brown, a touch of white so it stays opaque
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
3 · Stones — 0.35 mm · 20–25 PSI
olive — rounded river stones packed across the lower half
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Olive — 2 parts yellow, 1 part black, a drop of red to warm it
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
4 · Shadows — 0.35 mm · 20–25 PSI
umber — dark gaps between the stones and the shadow under the insect
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Umber — Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
5 · Stone tops — 0.35 mm · 20–25 PSI
golden ochre — sunlit caps and warm speckles on each stone
Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.
Colour Golden ochre — 2 parts yellow, 1 part brown, a drop of black
- Needle
- 0.35 mm
- Pressure
- 20–25 PSI
- Distance
- 4–6 in from the panel
- Passes
- 2–3 passes
- Dry
- 10 minutes before lifting the stencil
Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.
6 · Stonefly nymph — 0.3 mm · 18–22 PSI
charcoal black — the segmented body, six splayed legs, long antennae and twin tails
Mask The hand-cut subject stencil, inner pieces first, then the outline piece.
Colour Charcoal black — 1 part white to 3 parts black, a drop of blue
- Needle
- 0.3 mm
- Pressure
- 18–22 PSI
- Distance
- 3–4 in from the panel
- Passes
- 2–3 passes per tone, light to dark
- Dry
- 10 minutes between tones
Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.
7 · Highlights — 0.2–0.3 mm · 12–15 PSI
pale gold — glints along the nymph's back and the brightest stone edges
Mask None: freehand, with a shield card held against any hard edge.
Colour Pale gold — 3 parts yellow, 1 part brown, a touch of white so it stays opaque
- Needle
- 0.2–0.3 mm
- Pressure
- 12–15 PSI
- Distance
- 1–2 in from the panel
- Passes
- Freehand, in short controlled strokes
- Dry
- 10 minutes, then check it before you cure
Tip Low pressure, close in and moving: stop the stroke before you release the trigger.
Step by step
Mask the full artwork panel and spray moss green as the base, darker at the bottom and lighter at the top. Start around 20 PSI, 0.5 mm needle, 15 cm away; treat all settings here as a starting point.
Lay a ray stencil at a slant and spray pale gold in light passes from the top edge, letting each shaft fade out. Around 15 PSI, 0.3 mm needle, 10 to 12 cm.
Place the stone mask over the lower half and fill the stones with olive. Around 18 PSI, 0.5 mm needle, 12 cm.
With the stone mask lifted, spray umber into the gaps between stones and where the nymph will sit. Around 15 PSI, 0.3 mm needle, 5 to 8 cm for tight edges.
Cap the top of each stone with golden ochre, then add a few loose speckles. Around 15 PSI, 0.3 mm needle, 8 to 10 cm.
Position the nymph stencil and spray charcoal black for the body, legs, antennae and tails. Around 12 to 15 PSI, 0.2 or 0.3 mm needle, 5 cm, short bursts.
Finish with pale gold glints on the nymph's back segments and the brightest stone edges. Around 12 PSI, 0.2 mm needle, 3 to 5 cm.
Let the paint cure fully, around 24 hours, before handling the panel.
Seal with a flexible clear fabric coat in two thin passes, drying between them.
Cure
- Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
- Cap press: 3–5 minutes with a teflon sheet over the design.
- Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
- If you have neither, air cure for 72 hours before the cap touches water.
Seal
- Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
- Leave it 24 hours before the cap is worn.
- Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.
Clean-up
- Flush the brush with water, then airbrush cleaner, until it sprays clear.
- Strip the needle and wipe it toward the tip, never away from it.
- Never soak the brush body overnight.
Common mistakes
- Sunrays too heavy: build pale gold in several faint passes, not one wet coat.
- Muddy stones: let the olive dry before adding umber or the colours blend into brown.
- Fuzzy antennae: tape the stencil flat and spray close at low pressure.
- Nymph floating: add the umber shadow under the body before spraying black.
Tips
- Test each colour on scrap fabric first, since moss green shifts once it dries.
- Keep the sunrays parallel; they all come from the same sun.
- Spray the nymph's legs and antennae in quick taps so the lines stay crisp.
- Leave a little moss green showing between the ochre speckles to keep the stones looking wet.
Every kit size
Trucker · kit for 1 hat
$218
Bought separately $243 · you save $25
Includes Starter airbrush set · Cap jig · and 7 more
Every item in this kit · 9 items
Blanks
- Trucker blank, natural cotton twill front$9
Stencils
- Pre-cut mylar stencil set for this design — 7 layers$18
Paint & masks
- Water-based textile airbrush colour, 2 oz — one per colour in this design$36
- Transparent base and reducer, 4 oz$7
- Low-tack masking film and ¼ in tape$8
- Matte fabric sealer, 4 oz$12
Equipment
- Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$129
- Cap jig — holds the crown taut while you spray$24
Guide
- Printed step-by-step guide for this designIncluded
Trucker · kit for 12 hats
$1,061
$88.42 a hat
Bought separately $1,206 · you save $145
Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more
Every item in this kit · 15 items
Blanks
- Trucker blank, natural cotton twill front$78
Stencils
- Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$299
- Stencil mylar, 7 mil, 12 × 12 in$22
- This design's layer files, every layer (SVG)Included
Paint & masks
- Water-based textile airbrush colour, 4 oz — one per colour in this design$84
- Transparent base and reducer, 16 oz$16
- Low-tack masking film$18
- Matte fabric sealer, 16 oz$28
Equipment
- Dual-action gravity-feed airbrush, 0.3 mm$135
- Quiet compressor with tank and moisture trap$179
- Cap jig and two spare crown forms$64
- Tabletop spray booth with exhaust fan$149
- Cleaning pot, brushes and a half-mask respirator$99
- Heat gun for curing$35
Guide
- Printed step-by-step guide for this designIncluded
Trucker · kit for 12 × 12 hats
$3,083
$21.41 a hat
Bought separately $3,628 · you save $545
Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more
Every item in this kit · 17 items
Blanks
- Trucker blank, natural cotton twill front$756
Stencils
- Stencil cutter-plotter, 24 in — the production "stencil printer"$649
- Stencil mylar, 7 mil, 12 × 12 in$85
- This design's layer files, every layer (SVG)Included
Paint & masks
- Water-based textile airbrush colour, 32 oz — one per colour in this design$288
- Transparent base and reducer$49
- Low-tack masking film$54
- Matte fabric sealer$89
Equipment
- Two dual-action gravity-feed airbrushes, 0.3 mm$270
- Production airbrush, 0.5 mm, for base fades$95
- Twin-piston compressor with tank and two regulators$329
- Production spray booth, two fans$289
- Three cap jigs$192
- Cleaning station, respirator and spare cartridges$139
- Cap heat press for curing$279
- Drying rack, 24 caps$65
Guide
- Printed step-by-step guide for this designIncluded
The creator
Remixes
No remixes yet — make your own version.
Where this came from
trucker hat · made
0 — nothing entered the score yet, at the Derby's published weights, since . Views are not counted.
- stonefly
- stonefly nymph
- nymph
- trucker hat
- fly fishing
- river stones
- sunrays
- underwater
- green
- trout stream
- aquatic insect