Riverbed Glint Caddisfly Trucker Hat

by @dekasso

Wings folded, the river just behind.

A caddisfly perched on wet river cobbles, in umber, ochre, sepia and slate blue with white glints, for days spent on moving water.

A caddisfly rests on a pile of wet river stones, wings folded in a tent, antennae swept forward. The stones shine in umber, ochre and slate blue, with white glints like water still drying on them.

  • Caddisfly with tent-folded, veined sepia wing
  • Wet river cobbles in umber and ochre
  • Slate blue stones for a cool edge
  • White glints like fresh water droplets
  • Long antennae swept across the stones

The cap

One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

  • A blank Trucker cap

    Trucker

    The house cap — structured mid profile, foam-and-mesh back, snapback.

    Specs
    Profile
    Mid profile
    Build
    6-panel · Structured — buckram behind the front
    Crown
    3½ in (8.9 cm)
    Visor
    Pre-curved, 2¾ in (7 cm)
    Closure
    Snapback
    Adjusts to
    21½–24 in (54.5–61 cm)
    Airbrushed on
    Natural cotton twill
    Sublimated on
    White polyester foam
  • A blank Rope cap

    Rope cap

    Structured five-panel with a near-flat brim and a cord across it.

    Specs
    Profile
    Mid-high profile
    Build
    5-panel · Structured
    Crown
    4 in (10.2 cm)
    Visor
    Near-flat, 2⅞ in (7.3 cm), contrast rope
    Closure
    Snapback
    Adjusts to
    21½–23¾ in (54.5–60.5 cm)
    Airbrushed on
    Stone cotton twill
    Sublimated on
    White polyester twill
  • A blank Dad hat

    Dad hat

    Soft, low and unstructured — washed cotton with a strap back.

    Specs
    Profile
    Low profile
    Build
    6-panel · Unstructured — soft front
    Crown
    3¼ in (8.3 cm)
    Visor
    Curved, 2¾ in (7 cm)
    Closure
    Strap back, brass buckle
    Adjusts to
    21–23½ in (53.5–59.5 cm)
    Airbrushed on
    Washed khaki cotton
    Sublimated on
    White polyester twill
  • A blank Five-panel camp cap

    Five-panel camp

    Flat brim, low crown, packs flat in a vest pocket.

    Specs
    Profile
    Low profile
    Build
    5-panel · Unstructured
    Crown
    3¼ in (8.3 cm)
    Visor
    Flat, 2½ in (6.4 cm)
    Closure
    Strap back, side-release clip
    Adjusts to
    21½–23½ in (54.5–59.5 cm)
    Airbrushed on
    Field olive nylon-cotton
    Sublimated on
    White polyester

Fit

A cloth tape measure around the crown of a blank cap
CapProfileCrown heightVisorAdjusts to
TruckerMid profile3½ in (8.9 cm)Pre-curved, 2¾ in (7 cm)21½–24 in (54.5–61 cm)
Rope capMid-high profile4 in (10.2 cm)Near-flat, 2⅞ in (7.3 cm), contrast rope21½–23¾ in (54.5–60.5 cm)
Dad hatLow profile3¼ in (8.3 cm)Curved, 2¾ in (7 cm)21–23½ in (53.5–59.5 cm)
Five-panel campLow profile3¼ in (8.3 cm)Flat, 2½ in (6.4 cm)21½–23½ in (54.5–59.5 cm)

One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.

Two finishes

The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

  • An airbrush misting pigment through a stencil onto a cap panel

    Hand airbrushed

    $85 for one hat, on a trucker

    Painted to order — would ship in about 2 weeks

    How it is made
    How it is made
    Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
    How it looks
    Soft gradients and hand-cut stencil edges. Every cap is a little different.
    What it sits on
    On a natural cotton twill front.
    Durability and care
    Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
  • A sublimation-printed cap panel peeled from the transfer sheet

    Sublimation printed

    $32 for one hat, on a trucker

    Printed to order — would ship in 5–7 business days

    How it is made
    How it is made
    The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
    How it looks
    Full colour edge to edge, and identical every time.
    What it sits on
    On a white polyester foam front — sublimation only takes on white polyester.
    Durability and care
    The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.

The artwork

A single caddisfly sits on rounded river stones. Its sepia wing is folded like a little roof, every vein traced in black. The antennae reach out past the stones, and the cobbles below glow ochre and umber, spotted with bright white glints of water.

Wear it to the riffle, the boat ramp or the coffee line before dawn. From across the bank it reads as a warm patch of riverbed. Up close, people lean in to count the wing veins.

White highlights carry the whole piece. Small, crisp glints placed on the top curve of each stone make them look wet; too many and the cobbles go flat and chalky.

A cap in tissue in an open kraft box

What arrives

  • The hat
  • A care card
  • On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
A cap being spot-cleaned with a soft brush

Looking after it

Hand airbrushed

  • Spot clean with cool water and a soft brush. Never a washing machine.
  • Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
  • Reshape the brim by hand while damp.

Sublimation printed

  • Spot clean, or gently hand wash in cool water. No bleach.
  • Air dry. Do not iron the print.
  • Reshape the brim by hand while damp.
  • The dye is in the fibre, so the print will not crack or peel.

Details

Airbrush palette

Colours
charcoal, umber, ochre, slate blue, sepia, black, white

Details

Subject
caddisfly
Style
realistic painterly

Make it yourself

A hat-painting bench with a blank cap, stencils and an airbrush

AdvancedAbout 3½ hours at the bench, plus curing7 layersYou'll need an airbrush, a cap jig and 7 colours

The palette

  • Charcoal
  • Umber
  • Ochre
  • Slate blue
  • Sepia
  • Black
  • White

The layers

7 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.

  1. Shadow ground
  2. Cobble base
  3. Warm stones
  4. Cool stones
  5. Caddisfly
  6. Detail
  7. Highlights

The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.

How to mix each colour

  • Charcoal

    1 part white to 3 parts black, a drop of blue

  • Umber

    Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle

  • Ochre

    2 parts yellow, 1 part brown, a drop of black

  • Slate blue

    White with blue and a touch of black, about 4 : 1 : ½

  • Sepia

    Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle

  • Black

    Black from the bottle, sprayed in light passes; a heavy coat bleeds

  • White

    Opaque white from the bottle; two thin coats cover better than one thick one

Setup

  • Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
  • A half-mask respirator rated for paint mists. A dust mask is not one.
  • A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
  • Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
  • Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.

Prep

  • Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
  • Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
  • Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
  • Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.

Layer by layer

  1. 1 · Shadow ground — 0.5 mm · 25–30 PSI

    charcoal — the dark gaps and crevices between the stones

    Mask None on the panel itself: the mesh and the visor are already masked from the prep.

    Colour Charcoal — 1 part white to 3 parts black, a drop of blue

    Needle
    0.5 mm (a 0.35 mm works, it just takes longer)
    Pressure
    25–30 PSI
    Distance
    6–8 in from the panel
    Passes
    3–4 light passes, building the colour
    Dry
    10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down

    Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.

  2. 2 · Cobble base — 0.35 mm · 20–25 PSI

    umber — the rounded shapes of the river stones

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Umber — Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  3. 3 · Warm stones — 0.35 mm · 20–25 PSI

    ochre — golden faces on several cobbles, strongest in the lower right

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Ochre — 2 parts yellow, 1 part brown, a drop of black

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  4. 4 · Cool stones — 0.35 mm · 20–25 PSI

    slate blue — a few blue-grey stones at the edges and behind the insect

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Slate blue — White with blue and a touch of black, about 4 : 1 : ½

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  5. 5 · Caddisfly — 0.35 mm · 20–25 PSI

    sepia — the tent-shaped wing, body, legs and long antennae

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Sepia — Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  6. 6 · Detail — 0.3 mm · 18–22 PSI

    black — wing veins, the eye, leg joints and the antenna lines

    Mask The hand-cut subject stencil, inner pieces first, then the outline piece.

    Colour Black — Black from the bottle, sprayed in light passes; a heavy coat bleeds

    Needle
    0.3 mm
    Pressure
    18–22 PSI
    Distance
    3–4 in from the panel
    Passes
    2–3 passes per tone, light to dark
    Dry
    10 minutes between tones

    Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.

  7. 7 · Highlights — 0.2–0.3 mm · 12–15 PSI

    white — wet glints on each stone, droplets and fine specks across the scene

    Mask None: freehand, with a shield card held against any hard edge.

    Colour White — Opaque white from the bottle; two thin coats cover better than one thick one

    Needle
    0.2–0.3 mm
    Pressure
    12–15 PSI
    Distance
    1–2 in from the panel
    Passes
    Freehand, in short controlled strokes
    Dry
    10 minutes, then check it before you cure

    Tip Low pressure, close in and moving: stop the stroke before you release the trigger.

Step by step

  1. Mask the full artwork outline and spray charcoal across the whole area to set the shadows between stones. Start around 20 PSI, 0.3 mm needle, 15 cm away; treat these settings as a starting point.

  2. Lay the cobble stencil and fill each stone shape with umber, leaving thin charcoal gaps showing between them. Around 20 PSI, 0.3 mm needle, 12–15 cm.

  3. Mask the warm stones and mist ochre onto their upper faces, letting it fade toward the edges. Around 18 PSI, 0.3 mm needle, 10 cm, light passes.

  4. Mask the cool stones and spray slate blue onto the few blue-grey cobbles at the sides and behind the insect. Around 18 PSI, 0.3 mm needle, 10 cm.

  5. Place the caddisfly stencil and spray sepia for the wing, body, legs and antennae. Around 15 PSI, 0.2 mm needle, 6–8 cm for clean edges.

  6. Use the detail stencil to add black wing veins, the eye, leg joints and antenna lines. Around 12–15 PSI, 0.2 mm needle, 4–5 cm, short controlled bursts.

  7. Freehand or use a dot mask to place white glints on the top curve of each stone and a few droplets and specks across the scene. Around 12 PSI, 0.2 mm needle, 3–5 cm.

  8. Let the paint dry fully, then heat-set it following your paint maker's guidance, usually a few minutes with a heat gun held well back.

  9. Seal with a thin, even coat of a fabric-safe clear sealer, two light coats rather than one heavy one, and let it cure for a day before wearing.

Cure

  • Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
  • Cap press: 3–5 minutes with a teflon sheet over the design.
  • Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
  • If you have neither, air cure for 72 hours before the cap touches water.

Seal

  • Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
  • Leave it 24 hours before the cap is worn.
  • Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.

Clean-up

  • Flush the brush with water, then airbrush cleaner, until it sprays clear.
  • Strip the needle and wipe it toward the tip, never away from it.
  • Never soak the brush body overnight.

Common mistakes

  • Filling every gap with umber loses the depth; leave charcoal showing between stones as the shadow.
  • Spraying the black veins too far away makes them fuzzy; get close and lower the pressure.
  • Scattering white everywhere turns the scene chalky; place glints only where light would hit a wet curve.
  • Lifting the insect stencil before the sepia is dry smears the antennae; wait the full flash time.

Tips

  • Spray ochre heaviest at the top of each stone and let it fall off downward; the stones look round instead of flat.
  • Keep the caddisfly wing slightly darker along its lower edge so it sits on the stone rather than floating above it.
  • Test your white glint size on scrap first; the smallest dot that still reads clearly is usually right.
  • Let every colour flash dry before laying the next stencil so edges stay crisp.
An airbrush, compressor, moisture trap, six colour bottles and a cleaning pot.
The kit

Every kit size

Trucker · kit for 1 hat

$224

Bought separately $249 · you save $25

Includes Starter airbrush set · Cap jig · and 7 more

Every item in this kit · 9 items

Blanks

  • Trucker blank, natural cotton twill front$91

Stencils

  • Pre-cut mylar stencil set for this design — 7 layers$181

Paint & masks

  • Water-based textile airbrush colour, 2 oz — one per colour in this design$422 oz × 7
  • Transparent base and reducer, 4 oz$71
  • Low-tack masking film and ¼ in tape$81
  • Matte fabric sealer, 4 oz$121

Equipment

  • Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$1291
  • Cap jig — holds the crown taut while you spray$241

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 hats

$1,073

$89.42 a hat

Bought separately $1,220 · you save $147

Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more

Every item in this kit · 15 items

Blanks

  • Trucker blank, natural cotton twill front$7812

Stencils

  • Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$2991
  • Stencil mylar, 7 mil, 12 × 12 in$2210 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 4 oz — one per colour in this design$984 oz × 7
  • Transparent base and reducer, 16 oz$161
  • Low-tack masking film$181 roll
  • Matte fabric sealer, 16 oz$281

Equipment

  • Dual-action gravity-feed airbrush, 0.3 mm$1351
  • Quiet compressor with tank and moisture trap$1791
  • Cap jig and two spare crown forms$641
  • Tabletop spray booth with exhaust fan$1491
  • Cleaning pot, brushes and a half-mask respirator$991
  • Heat gun for curing$351

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 × 12 hats

$3,124

$21.69 a hat

Bought separately $3,676 · you save $552

Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more

Every item in this kit · 17 items

Blanks

  • Trucker blank, natural cotton twill front$756144

Stencils

  • Stencil cutter-plotter, 24 in — the production "stencil printer"$6491
  • Stencil mylar, 7 mil, 12 × 12 in$8550 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 32 oz — one per colour in this design$33632 oz × 7
  • Transparent base and reducer$491 gal
  • Low-tack masking film$543 rolls
  • Matte fabric sealer$891 gal

Equipment

  • Two dual-action gravity-feed airbrushes, 0.3 mm$2702
  • Production airbrush, 0.5 mm, for base fades$951
  • Twin-piston compressor with tank and two regulators$3291
  • Production spray booth, two fans$2891
  • Three cap jigs$1923
  • Cleaning station, respirator and spare cartridges$1391
  • Cap heat press for curing$2791
  • Drying rack, 24 caps$651

Guide

  • Printed step-by-step guide for this designIncluded1

The creator

An illustrated portrait for Dekasso (an illustration, not a photograph)

Dekasso

@dekasso

Wherever the truck rolls to a stop.

  • Tidewater Sundown Pale Ale — a river beer by Dekasso
  • Prairie Wildflower Portrait Trucker Hat — a trucker hat by Dekasso
  • Ember Golden Stonefly Nymph — a fly pattern by Dekasso

See everything by @dekasso