Riverbank Hopper Trucker Hat

by @dekasso

Late summer, one leap from the water.

A grasshopper perched on wheat-gold seed heads over a slate blue river, in a naturalistic painted style for hopper season.

A green grasshopper clings to a bent head of grass seed above a slow band of river. Sage green, wheat gold and slate blue sit on a warm khaki tan ground.

  • Sage green grasshopper on wheat-gold seed heads
  • Slate blue river band below
  • Olive reeds framing the right side
  • Warm khaki tan ground
  • Cream glints on eye and water

The cap

One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

  • A blank Trucker cap

    Trucker

    The house cap — structured mid profile, foam-and-mesh back, snapback.

    Specs
    Profile
    Mid profile
    Build
    6-panel · Structured — buckram behind the front
    Crown
    3½ in (8.9 cm)
    Visor
    Pre-curved, 2¾ in (7 cm)
    Closure
    Snapback
    Adjusts to
    21½–24 in (54.5–61 cm)
    Airbrushed on
    Natural cotton twill
    Sublimated on
    White polyester foam
  • A blank Rope cap

    Rope cap

    Structured five-panel with a near-flat brim and a cord across it.

    Specs
    Profile
    Mid-high profile
    Build
    5-panel · Structured
    Crown
    4 in (10.2 cm)
    Visor
    Near-flat, 2⅞ in (7.3 cm), contrast rope
    Closure
    Snapback
    Adjusts to
    21½–23¾ in (54.5–60.5 cm)
    Airbrushed on
    Stone cotton twill
    Sublimated on
    White polyester twill
  • A blank Dad hat

    Dad hat

    Soft, low and unstructured — washed cotton with a strap back.

    Specs
    Profile
    Low profile
    Build
    6-panel · Unstructured — soft front
    Crown
    3¼ in (8.3 cm)
    Visor
    Curved, 2¾ in (7 cm)
    Closure
    Strap back, brass buckle
    Adjusts to
    21–23½ in (53.5–59.5 cm)
    Airbrushed on
    Washed khaki cotton
    Sublimated on
    White polyester twill
  • A blank Five-panel camp cap

    Five-panel camp

    Flat brim, low crown, packs flat in a vest pocket.

    Specs
    Profile
    Low profile
    Build
    5-panel · Unstructured
    Crown
    3¼ in (8.3 cm)
    Visor
    Flat, 2½ in (6.4 cm)
    Closure
    Strap back, side-release clip
    Adjusts to
    21½–23½ in (54.5–59.5 cm)
    Airbrushed on
    Field olive nylon-cotton
    Sublimated on
    White polyester

Fit

A cloth tape measure around the crown of a blank cap
CapProfileCrown heightVisorAdjusts to
TruckerMid profile3½ in (8.9 cm)Pre-curved, 2¾ in (7 cm)21½–24 in (54.5–61 cm)
Rope capMid-high profile4 in (10.2 cm)Near-flat, 2⅞ in (7.3 cm), contrast rope21½–23¾ in (54.5–60.5 cm)
Dad hatLow profile3¼ in (8.3 cm)Curved, 2¾ in (7 cm)21–23½ in (53.5–59.5 cm)
Five-panel campLow profile3¼ in (8.3 cm)Flat, 2½ in (6.4 cm)21½–23½ in (54.5–59.5 cm)

One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.

Two finishes

The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

  • An airbrush misting pigment through a stencil onto a cap panel

    Hand airbrushed

    $85 for one hat, on a trucker

    Painted to order — would ship in about 2 weeks

    How it is made
    How it is made
    Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
    How it looks
    Soft gradients and hand-cut stencil edges. Every cap is a little different.
    What it sits on
    On a natural cotton twill front.
    Durability and care
    Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
  • A sublimation-printed cap panel peeled from the transfer sheet

    Sublimation printed

    $32 for one hat, on a trucker

    Printed to order — would ship in 5–7 business days

    How it is made
    How it is made
    The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
    How it looks
    Full colour edge to edge, and identical every time.
    What it sits on
    On a white polyester foam front — sublimation only takes on white polyester.
    Durability and care
    The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.

The artwork

A grasshopper holds tight to an arching stem of seed heads, antennae forward, big back legs folded and ready. Below it, olive reeds lean over a strip of slate blue water. The whole scene sits in warm khaki tan, like dry grass at the end of August.

Wear it on the bank when the meadows have gone gold and the hoppers are clicking out of the grass. From across the river, people see the green insect and the pale seed heads first. Up close, they find the legs, the veins and the glint in its eye.

Deep brown linework does the heavy lifting here. Keep it thin and confident on the leg spines and wing veins, and the hopper reads as alive rather than flat.

A cap in tissue in an open kraft box

What arrives

  • The hat
  • A care card
  • On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
A cap being spot-cleaned with a soft brush

Looking after it

Hand airbrushed

  • Spot clean with cool water and a soft brush. Never a washing machine.
  • Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
  • Reshape the brim by hand while damp.

Sublimation printed

  • Spot clean, or gently hand wash in cool water. No bleach.
  • Air dry. Do not iron the print.
  • Reshape the brim by hand while damp.
  • The dye is in the fibre, so the print will not crack or peel.

Details

Airbrush palette

Colours
khaki tan, slate blue, olive green, wheat gold, sage green, deep brown, cream

Details

Subject
grasshopper
Style
naturalistic painted illustration

Make it yourself

A hat-painting bench with a blank cap, stencils and an airbrush

IntermediateAbout 3½ hours at the bench, plus curing7 layersYou'll need an airbrush, a cap jig and 7 colours

The palette

  • Khaki tan
  • Slate blue
  • Olive green
  • Wheat gold
  • Sage green
  • Deep brown
  • Cream

The layers

7 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.

  1. Ground
  2. Water
  3. Reeds
  4. Seed heads
  5. Hopper
  6. Shadow
  7. Highlight

The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.

How to mix each colour

  • Khaki tan

    4 parts white, 1 part yellow, a drop of brown; a drop of green for khaki

  • Slate blue

    White with blue and a touch of black, about 4 : 1 : ½

  • Olive green

    2 parts yellow, 1 part black, a drop of red to warm it

  • Wheat gold

    3 parts yellow, 1 part brown, a touch of white so it stays opaque

  • Sage green

    2 parts green, 1 part white, a drop of black to dull it

  • Deep brown

    Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle

  • Cream

    White with a drop of yellow and the smallest touch of brown

Setup

  • Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
  • A half-mask respirator rated for paint mists. A dust mask is not one.
  • A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
  • Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
  • Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.

Prep

  • Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
  • Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
  • Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
  • Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.

Layer by layer

  1. 1 · Ground — 0.5 mm · 25–30 PSI

    khaki tan — a soft warm wash across the whole panel, slightly deeper at the edges

    Mask None on the panel itself: the mesh and the visor are already masked from the prep.

    Colour Khaki tan — 4 parts white, 1 part yellow, a drop of brown; a drop of green for khaki

    Needle
    0.5 mm (a 0.35 mm works, it just takes longer)
    Pressure
    25–30 PSI
    Distance
    6–8 in from the panel
    Passes
    3–4 light passes, building the colour
    Dry
    10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down

    Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.

  2. 2 · Water — 0.35 mm · 20–25 PSI

    slate blue — a low band of still river running along the bottom

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Slate blue — White with blue and a touch of black, about 4 : 1 : ½

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  3. 3 · Reeds — 0.35 mm · 20–25 PSI

    olive green — tall grass blades rising from the water and curling up the right side

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Olive green — 2 parts yellow, 1 part black, a drop of red to warm it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  4. 4 · Seed heads — 0.35 mm · 20–25 PSI

    wheat gold — two arching heads of grass seed crossing under the insect

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Wheat gold — 3 parts yellow, 1 part brown, a touch of white so it stays opaque

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  5. 5 · Hopper — 0.35 mm · 20–25 PSI

    sage green — the grasshopper's body, folded wings and long jumping legs

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Sage green — 2 parts green, 1 part white, a drop of black to dull it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  6. 6 · Shadow — 0.3 mm · 18–22 PSI

    deep brown — leg spines, body segments, wing veins and the dark side of the reeds

    Mask The hand-cut subject stencil, inner pieces first, then the outline piece.

    Colour Deep brown — Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle

    Needle
    0.3 mm
    Pressure
    18–22 PSI
    Distance
    3–4 in from the panel
    Passes
    2–3 passes per tone, light to dark
    Dry
    10 minutes between tones

    Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.

  7. 7 · Highlight — 0.2–0.3 mm · 12–15 PSI

    cream — glints on the eye, the back plate and the water's surface

    Mask None: freehand, with a shield card held against any hard edge.

    Colour Cream — White with a drop of yellow and the smallest touch of brown

    Needle
    0.2–0.3 mm
    Pressure
    12–15 PSI
    Distance
    1–2 in from the panel
    Passes
    Freehand, in short controlled strokes
    Dry
    10 minutes, then check it before you cure

    Tip Low pressure, close in and moving: stop the stroke before you release the trigger.

Step by step

  1. Mask the full panel edge and lay a light khaki tan wash, deeper at the edges. Start around 20 PSI, 0.3 mm needle, 15 cm away; treat all settings here as a starting point.

  2. Cut a strip mask for the water band along the bottom. Spray slate blue at 18 PSI, 0.3 mm needle, about 10 cm, keeping the top edge soft.

  3. Mask the reed blades with a long-curve stencil. Spray olive green at 18 PSI, 0.2 mm needle, 8 cm, darker at the base and fading toward the tips.

  4. Place the seed-head stencil so both stems arch across the middle. Spray wheat gold at 16 PSI, 0.2 mm needle, 6 cm, building the kernels in short passes.

  5. Mask the grasshopper silhouette. Fill sage green at 16 PSI, 0.2 mm needle, 6 cm, leaving the belly a touch lighter than the back.

  6. Freehand or detail-stencil the deep brown: leg spines, body segments, wing veins and reed shadows. Try 12 PSI, 0.2 mm needle, 2–3 cm.

  7. Add cream glints on the eye, the back plate and a few ripples on the water. Try 10 PSI, 0.2 mm needle, 2 cm, in single dots and short strokes.

  8. Let the paint cure for 24 hours at room temperature, then heat-set if your paint calls for it. Seal with two light coats of a flexible fabric topcoat.

Cure

  • Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
  • Cap press: 3–5 minutes with a teflon sheet over the design.
  • Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
  • If you have neither, air cure for 72 hours before the cap touches water.

Seal

  • Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
  • Leave it 24 hours before the cap is worn.
  • Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.

Clean-up

  • Flush the brush with water, then airbrush cleaner, until it sprays clear.
  • Strip the needle and wipe it toward the tip, never away from it.
  • Never soak the brush body overnight.

Common mistakes

  • Heavy sage on the hopper floods the stencil edge. Build it in thin coats and let each flash off.
  • Thick brown lines make the legs look clumsy. Drop pressure and move closer for fine work.
  • Too much cream turns highlights into spots. Use a few small glints and stop early.
  • Sealing before the paint cures can cloud the colours. Wait the full day before topcoating.

Tips

  • Test each colour on a scrap of the same fabric first; khaki tan shifts how green and gold read.
  • Spray the hopper's legs last in the brown pass so the spines sit crisp on top of the sage.
  • Keep the water band low and quiet; it sets the scene without pulling eyes from the insect.
  • Work the seed heads in short taps rather than long passes so each kernel keeps its shape.
An airbrush, compressor, moisture trap, six colour bottles and a cleaning pot.
The kit

Every kit size

Trucker · kit for 1 hat

$224

Bought separately $249 · you save $25

Includes Starter airbrush set · Cap jig · and 7 more

Every item in this kit · 9 items

Blanks

  • Trucker blank, natural cotton twill front$91

Stencils

  • Pre-cut mylar stencil set for this design — 7 layers$181

Paint & masks

  • Water-based textile airbrush colour, 2 oz — one per colour in this design$422 oz × 7
  • Transparent base and reducer, 4 oz$71
  • Low-tack masking film and ¼ in tape$81
  • Matte fabric sealer, 4 oz$121

Equipment

  • Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$1291
  • Cap jig — holds the crown taut while you spray$241

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 hats

$1,073

$89.42 a hat

Bought separately $1,220 · you save $147

Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more

Every item in this kit · 15 items

Blanks

  • Trucker blank, natural cotton twill front$7812

Stencils

  • Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$2991
  • Stencil mylar, 7 mil, 12 × 12 in$2210 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 4 oz — one per colour in this design$984 oz × 7
  • Transparent base and reducer, 16 oz$161
  • Low-tack masking film$181 roll
  • Matte fabric sealer, 16 oz$281

Equipment

  • Dual-action gravity-feed airbrush, 0.3 mm$1351
  • Quiet compressor with tank and moisture trap$1791
  • Cap jig and two spare crown forms$641
  • Tabletop spray booth with exhaust fan$1491
  • Cleaning pot, brushes and a half-mask respirator$991
  • Heat gun for curing$351

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 × 12 hats

$3,124

$21.69 a hat

Bought separately $3,676 · you save $552

Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more

Every item in this kit · 17 items

Blanks

  • Trucker blank, natural cotton twill front$756144

Stencils

  • Stencil cutter-plotter, 24 in — the production "stencil printer"$6491
  • Stencil mylar, 7 mil, 12 × 12 in$8550 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 32 oz — one per colour in this design$33632 oz × 7
  • Transparent base and reducer$491 gal
  • Low-tack masking film$543 rolls
  • Matte fabric sealer$891 gal

Equipment

  • Two dual-action gravity-feed airbrushes, 0.3 mm$2702
  • Production airbrush, 0.5 mm, for base fades$951
  • Twin-piston compressor with tank and two regulators$3291
  • Production spray booth, two fans$2891
  • Three cap jigs$1923
  • Cleaning station, respirator and spare cartridges$1391
  • Cap heat press for curing$2791
  • Drying rack, 24 caps$651

Guide

  • Printed step-by-step guide for this designIncluded1

The creator

An illustrated portrait for Dekasso (an illustration, not a photograph)

Dekasso

@dekasso

Wherever the truck rolls to a stop.

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See everything by @dekasso