Reedline Green Drake Trucker Hat

by @dekasso

Wings up, the hatch just starting

A realistic green drake mayfly perched on reeds over calm water, in leaf green, olive, peach and sage, for anglers who wait on the hatch.

A green drake mayfly rests on a bent reed above still water, wings raised and tails trailing. Leaf green wings and an olive ringed body sit over a peach sky and sage water lined with teal ripples.

  • Green drake mayfly perched on a reed
  • Leaf green wings veined in cream
  • Olive segmented body and long tails
  • Peach sky over sage water
  • Teal ripples and wheat tan reeds

The cap

One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

  • A blank Trucker cap

    Trucker

    The house cap — structured mid profile, foam-and-mesh back, snapback.

    Specs
    Profile
    Mid profile
    Build
    6-panel · Structured — buckram behind the front
    Crown
    3½ in (8.9 cm)
    Visor
    Pre-curved, 2¾ in (7 cm)
    Closure
    Snapback
    Adjusts to
    21½–24 in (54.5–61 cm)
    Airbrushed on
    Natural cotton twill
    Sublimated on
    White polyester foam
  • A blank Rope cap

    Rope cap

    Structured five-panel with a near-flat brim and a cord across it.

    Specs
    Profile
    Mid-high profile
    Build
    5-panel · Structured
    Crown
    4 in (10.2 cm)
    Visor
    Near-flat, 2⅞ in (7.3 cm), contrast rope
    Closure
    Snapback
    Adjusts to
    21½–23¾ in (54.5–60.5 cm)
    Airbrushed on
    Stone cotton twill
    Sublimated on
    White polyester twill
  • A blank Dad hat

    Dad hat

    Soft, low and unstructured — washed cotton with a strap back.

    Specs
    Profile
    Low profile
    Build
    6-panel · Unstructured — soft front
    Crown
    3¼ in (8.3 cm)
    Visor
    Curved, 2¾ in (7 cm)
    Closure
    Strap back, brass buckle
    Adjusts to
    21–23½ in (53.5–59.5 cm)
    Airbrushed on
    Washed khaki cotton
    Sublimated on
    White polyester twill
  • A blank Five-panel camp cap

    Five-panel camp

    Flat brim, low crown, packs flat in a vest pocket.

    Specs
    Profile
    Low profile
    Build
    5-panel · Unstructured
    Crown
    3¼ in (8.3 cm)
    Visor
    Flat, 2½ in (6.4 cm)
    Closure
    Strap back, side-release clip
    Adjusts to
    21½–23½ in (54.5–59.5 cm)
    Airbrushed on
    Field olive nylon-cotton
    Sublimated on
    White polyester

Fit

A cloth tape measure around the crown of a blank cap
CapProfileCrown heightVisorAdjusts to
TruckerMid profile3½ in (8.9 cm)Pre-curved, 2¾ in (7 cm)21½–24 in (54.5–61 cm)
Rope capMid-high profile4 in (10.2 cm)Near-flat, 2⅞ in (7.3 cm), contrast rope21½–23¾ in (54.5–60.5 cm)
Dad hatLow profile3¼ in (8.3 cm)Curved, 2¾ in (7 cm)21–23½ in (53.5–59.5 cm)
Five-panel campLow profile3¼ in (8.3 cm)Flat, 2½ in (6.4 cm)21½–23½ in (54.5–59.5 cm)

One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.

Two finishes

The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

  • An airbrush misting pigment through a stencil onto a cap panel

    Hand airbrushed

    $85 for one hat, on a trucker

    Painted to order — would ship in about 2 weeks

    How it is made
    How it is made
    Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
    How it looks
    Soft gradients and hand-cut stencil edges. Every cap is a little different.
    What it sits on
    On a natural cotton twill front.
    Durability and care
    Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
  • A sublimation-printed cap panel peeled from the transfer sheet

    Sublimation printed

    $32 for one hat, on a trucker

    Printed to order — would ship in 5–7 business days

    How it is made
    How it is made
    The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
    How it looks
    Full colour edge to edge, and identical every time.
    What it sits on
    On a white polyester foam front — sublimation only takes on white polyester.
    Durability and care
    The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.

The artwork

A green drake clings to a reed that arcs low over the water. Its wings stand tall and leaf green, veined in cream. The olive body is ringed segment by segment, and three thin tails reach back toward a peach sky.

Wear it on the bank while you watch for the first rise, or to the diner after. The mayfly reads clearly from across a parking lot, and the people who know the hatch will ask which river.

Cream veining on the wings is what makes the drake look alive. Keep those lines thin and few, laid over the leaf green only once it is dry, so the wing stays light instead of chalky.

A cap in tissue in an open kraft box

What arrives

  • The hat
  • A care card
  • On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
A cap being spot-cleaned with a soft brush

Looking after it

Hand airbrushed

  • Spot clean with cool water and a soft brush. Never a washing machine.
  • Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
  • Reshape the brim by hand while damp.

Sublimation printed

  • Spot clean, or gently hand wash in cool water. No bleach.
  • Air dry. Do not iron the print.
  • Reshape the brim by hand while damp.
  • The dye is in the fibre, so the print will not crack or peel.

Details

Airbrush palette

Colours
peach, sage, teal, wheat tan, umber, leaf green, olive, cream

Details

Subject
green drake mayfly
Style
realistic wildlife illustration

Make it yourself

A hat-painting bench with a blank cap, stencils and an airbrush

IntermediateAbout 4 hours at the bench, plus curing8 layersYou'll need an airbrush, a cap jig and 8 colours

The palette

  • Peach
  • Sage
  • Teal
  • Wheat tan
  • Umber
  • Leaf green
  • Olive
  • Cream

The layers

8 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.

  1. Sky wash
  2. Water
  3. Ripples
  4. Reeds
  5. Shading
  6. Wings
  7. Body
  8. Highlights

The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.

How to mix each colour

  • Peach

    Mix by eye against the photograph; test on the card first

  • Sage

    2 parts green, 1 part white, a drop of black to dull it

  • Teal

    2 parts blue, 1 part green, a touch of white to lift it

  • Wheat tan

    3 parts white, 2 parts yellow, 1 part brown

  • Umber

    Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle

  • Leaf green

    1 part yellow to 1 part blue; more yellow for a warm green, more blue for a cool one

  • Olive

    2 parts yellow, 1 part black, a drop of red to warm it

  • Cream

    White with a drop of yellow and the smallest touch of brown

Setup

  • Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
  • A half-mask respirator rated for paint mists. A dust mask is not one.
  • A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
  • Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
  • Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.

Prep

  • Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
  • Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
  • Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
  • Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.

Layer by layer

  1. 1 · Sky wash — 0.5 mm · 25–30 PSI

    peach — a soft warm blush across the top of the panel

    Mask None on the panel itself: the mesh and the visor are already masked from the prep.

    Colour Peach — Mix by eye against the photograph; test on the card first

    Needle
    0.5 mm (a 0.35 mm works, it just takes longer)
    Pressure
    25–30 PSI
    Distance
    6–8 in from the panel
    Passes
    3–4 light passes, building the colour
    Dry
    10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down

    Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.

  2. 2 · Water — 0.35 mm · 20–25 PSI

    sage — a calm band of water across the lower half

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Sage — 2 parts green, 1 part white, a drop of black to dull it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  3. 3 · Ripples — 0.35 mm · 20–25 PSI

    teal — thin horizontal ripple lines drifting through the water

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Teal — 2 parts blue, 1 part green, a touch of white to lift it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  4. 4 · Reeds — 0.35 mm · 20–25 PSI

    wheat tan — long curving reed stems rising from the right and bending across the water

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Wheat tan — 3 parts white, 2 parts yellow, 1 part brown

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  5. 5 · Shading — 0.35 mm · 20–25 PSI

    umber — shadow edges on the reeds, the insect's outline, leg joints and eye

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Umber — Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  6. 6 · Wings — 0.35 mm · 20–25 PSI

    leaf green — the upright, veined mayfly wings

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Leaf green — 1 part yellow to 1 part blue; more yellow for a warm green, more blue for a cool one

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  7. 7 · Body — 0.3 mm · 18–22 PSI

    olive — the segmented abdomen, thorax, legs and long trailing tails

    Mask The hand-cut subject stencil, inner pieces first, then the outline piece.

    Colour Olive — 2 parts yellow, 1 part black, a drop of red to warm it

    Needle
    0.3 mm
    Pressure
    18–22 PSI
    Distance
    3–4 in from the panel
    Passes
    2–3 passes per tone, light to dark
    Dry
    10 minutes between tones

    Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.

  8. 8 · Highlights — 0.2–0.3 mm · 12–15 PSI

    cream — fine wing veins, glints on the body and a shine line on the water

    Mask None: freehand, with a shield card held against any hard edge.

    Colour Cream — White with a drop of yellow and the smallest touch of brown

    Needle
    0.2–0.3 mm
    Pressure
    12–15 PSI
    Distance
    1–2 in from the panel
    Passes
    Freehand, in short controlled strokes
    Dry
    10 minutes, then check it before you cure

    Tip Low pressure, close in and moving: stop the stroke before you release the trigger.

Step by step

  1. Mask everything outside the art panel. Spray peach across the top in a soft fade, around 20 PSI, 0.35 mm needle, 15 cm away. Treat all settings here as a starting point and test on scrap.

  2. Mask the sky edge with a loose torn-paper line. Lay sage across the lower half for the water, 20 PSI, 0.35 mm needle, about 12 cm away, building in two light passes.

  3. Use a straight-edge shield held just off the surface. Pull thin teal ripple lines side to side through the sage, 15 PSI, 0.2 mm needle, 4 to 5 cm away.

  4. Cut a reed mask with the long curving stems. Spray wheat tan through it, 18 PSI, 0.3 mm needle, 8 cm away. Lift the mask once the paint is dry to the touch.

  5. Freehand umber shadows along one edge of each reed, 15 PSI, 0.2 mm needle, 3 to 4 cm away. Keep the line tight to the stem.

  6. Place a wing mask cut to the raised mayfly wings. Spray leaf green, 18 PSI, 0.3 mm needle, 6 to 8 cm away, deeper at the base and lighter toward the tips.

  7. Mask the body, legs and tails. Spray olive, 15 PSI, 0.2 mm needle, 5 cm away. Darken every other segment with a second short burst for the ringed look.

  8. Return to umber for the insect outline, leg joints and eye, 12 PSI, 0.2 mm needle, 2 to 3 cm away.

  9. Finish with cream: thin wing veins, small glints on the body and one shine line along the water, 12 PSI, 0.2 mm needle, 2 to 3 cm away.

  10. Let the panel air-dry fully, then heat-set the paint as its label directs before the hat is worn.

Cure

  • Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
  • Cap press: 3–5 minutes with a teflon sheet over the design.
  • Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
  • If you have neither, air cure for 72 hours before the cap touches water.

Seal

  • Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
  • Leave it 24 hours before the cap is worn.
  • Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.

Clean-up

  • Flush the brush with water, then airbrush cleaner, until it sprays clear.
  • Strip the needle and wipe it toward the tip, never away from it.
  • Never soak the brush body overnight.

Common mistakes

  • Too much cream on the wings makes them chalky. Use a few fine veins and stop early.
  • Teal ripples sprayed too close turn into blobs. Hold the shield just off the surface and keep moving.
  • Lifting the reed mask while wet smears the tan into the sage. Wait until it is dry to the touch.
  • Heavy umber outlines flatten the mayfly. Keep the pressure low and the line thin.

Tips

  • Let the leaf green dry completely before any cream veining, or the lines bleed and turn the wing pale.
  • Practise the segmented olive body on scrap first; short controlled bursts give clean rings.
  • Keep the peach fade soft at its lower edge so the sky melts into the water.
  • Curve the reeds with your whole arm, not your wrist, for smooth arcs.
An airbrush, compressor, moisture trap, six colour bottles and a cleaning pot.
The kit

Every kit size

Trucker · kit for 1 hat

$229

Bought separately $255 · you save $26

Includes Starter airbrush set · Cap jig · and 7 more

Every item in this kit · 9 items

Blanks

  • Trucker blank, natural cotton twill front$91

Stencils

  • Pre-cut mylar stencil set for this design — 8 layers$181

Paint & masks

  • Water-based textile airbrush colour, 2 oz — one per colour in this design$482 oz × 8
  • Transparent base and reducer, 4 oz$71
  • Low-tack masking film and ¼ in tape$81
  • Matte fabric sealer, 4 oz$121

Equipment

  • Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$1291
  • Cap jig — holds the crown taut while you spray$241

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 hats

$1,085

$90.42 a hat

Bought separately $1,234 · you save $149

Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more

Every item in this kit · 15 items

Blanks

  • Trucker blank, natural cotton twill front$7812

Stencils

  • Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$2991
  • Stencil mylar, 7 mil, 12 × 12 in$2210 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 4 oz — one per colour in this design$1124 oz × 8
  • Transparent base and reducer, 16 oz$161
  • Low-tack masking film$181 roll
  • Matte fabric sealer, 16 oz$281

Equipment

  • Dual-action gravity-feed airbrush, 0.3 mm$1351
  • Quiet compressor with tank and moisture trap$1791
  • Cap jig and two spare crown forms$641
  • Tabletop spray booth with exhaust fan$1491
  • Cleaning pot, brushes and a half-mask respirator$991
  • Heat gun for curing$351

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 × 12 hats

$3,165

$21.98 a hat

Bought separately $3,724 · you save $559

Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more

Every item in this kit · 17 items

Blanks

  • Trucker blank, natural cotton twill front$756144

Stencils

  • Stencil cutter-plotter, 24 in — the production "stencil printer"$6491
  • Stencil mylar, 7 mil, 12 × 12 in$8550 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 32 oz — one per colour in this design$38432 oz × 8
  • Transparent base and reducer$491 gal
  • Low-tack masking film$543 rolls
  • Matte fabric sealer$891 gal

Equipment

  • Two dual-action gravity-feed airbrushes, 0.3 mm$2702
  • Production airbrush, 0.5 mm, for base fades$951
  • Twin-piston compressor with tank and two regulators$3291
  • Production spray booth, two fans$2891
  • Three cap jigs$1923
  • Cleaning station, respirator and spare cartridges$1391
  • Cap heat press for curing$2791
  • Drying rack, 24 caps$651

Guide

  • Printed step-by-step guide for this designIncluded1

The creator

An illustrated portrait for Dekasso (an illustration, not a photograph)

Dekasso

@dekasso

Wherever the truck rolls to a stop.

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See everything by @dekasso