Rapids Rainbow Trout Trucker Hat

by @dekasso

Clear of the water for one heartbeat.

A realistic rainbow trout leaping from white rapids past rust brown rocks, in olive, crimson and silver on black, for days on moving water.

A rainbow trout leaps clear of a churning rapid, body arched and jaw open, with rust brown boulders behind it. The fish wears olive green, pale silver and a bold crimson stripe, framed by white spray on a black ground.

  • Rainbow trout leaping from white rapids
  • Crimson stripe on a silver flank
  • Black spots over an olive back
  • Rust brown boulders behind the fish
  • Eight colour layers on black

The cap

One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

  • A blank Trucker cap

    Trucker

    The house cap — structured mid profile, foam-and-mesh back, snapback.

    Specs
    Profile
    Mid profile
    Build
    6-panel · Structured — buckram behind the front
    Crown
    3½ in (8.9 cm)
    Visor
    Pre-curved, 2¾ in (7 cm)
    Closure
    Snapback
    Adjusts to
    21½–24 in (54.5–61 cm)
    Airbrushed on
    Natural cotton twill
    Sublimated on
    White polyester foam
  • A blank Rope cap

    Rope cap

    Structured five-panel with a near-flat brim and a cord across it.

    Specs
    Profile
    Mid-high profile
    Build
    5-panel · Structured
    Crown
    4 in (10.2 cm)
    Visor
    Near-flat, 2⅞ in (7.3 cm), contrast rope
    Closure
    Snapback
    Adjusts to
    21½–23¾ in (54.5–60.5 cm)
    Airbrushed on
    Stone cotton twill
    Sublimated on
    White polyester twill
  • A blank Dad hat

    Dad hat

    Soft, low and unstructured — washed cotton with a strap back.

    Specs
    Profile
    Low profile
    Build
    6-panel · Unstructured — soft front
    Crown
    3¼ in (8.3 cm)
    Visor
    Curved, 2¾ in (7 cm)
    Closure
    Strap back, brass buckle
    Adjusts to
    21–23½ in (53.5–59.5 cm)
    Airbrushed on
    Washed khaki cotton
    Sublimated on
    White polyester twill
  • A blank Five-panel camp cap

    Five-panel camp

    Flat brim, low crown, packs flat in a vest pocket.

    Specs
    Profile
    Low profile
    Build
    5-panel · Unstructured
    Crown
    3¼ in (8.3 cm)
    Visor
    Flat, 2½ in (6.4 cm)
    Closure
    Strap back, side-release clip
    Adjusts to
    21½–23½ in (54.5–59.5 cm)
    Airbrushed on
    Field olive nylon-cotton
    Sublimated on
    White polyester

Fit

A cloth tape measure around the crown of a blank cap
CapProfileCrown heightVisorAdjusts to
TruckerMid profile3½ in (8.9 cm)Pre-curved, 2¾ in (7 cm)21½–24 in (54.5–61 cm)
Rope capMid-high profile4 in (10.2 cm)Near-flat, 2⅞ in (7.3 cm), contrast rope21½–23¾ in (54.5–60.5 cm)
Dad hatLow profile3¼ in (8.3 cm)Curved, 2¾ in (7 cm)21–23½ in (53.5–59.5 cm)
Five-panel campLow profile3¼ in (8.3 cm)Flat, 2½ in (6.4 cm)21½–23½ in (54.5–59.5 cm)

One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.

Two finishes

The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

  • An airbrush misting pigment through a stencil onto a cap panel

    Hand airbrushed

    $85 for one hat, on a trucker

    Painted to order — would ship in about 2 weeks

    How it is made
    How it is made
    Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
    How it looks
    Soft gradients and hand-cut stencil edges. Every cap is a little different.
    What it sits on
    On a natural cotton twill front.
    Durability and care
    Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
  • A sublimation-printed cap panel peeled from the transfer sheet

    Sublimation printed

    $32 for one hat, on a trucker

    Printed to order — would ship in 5–7 business days

    How it is made
    How it is made
    The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
    How it looks
    Full colour edge to edge, and identical every time.
    What it sits on
    On a white polyester foam front — sublimation only takes on white polyester.
    Durability and care
    The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.

The artwork

A rainbow trout bursts out of the current, tail still in the whitewater, mouth open. A crimson band runs nose to tail across a silver flank. Black spots scatter over an olive back. White droplets hang in the dark around it, and rust brown boulders sit behind.

Wear it to the riffle, the boat ramp or the diner after. The red stripe reads from across a parking lot. Up close, people lean in for the spots and the spray.

White spray is the last colour down and the one that sells the leap. Keep it crisp at the crest of the wave and loose at the droplets, so the water looks thrown rather than painted flat.

A cap in tissue in an open kraft box

What arrives

  • The hat
  • A care card
  • On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
A cap being spot-cleaned with a soft brush

Looking after it

Hand airbrushed

  • Spot clean with cool water and a soft brush. Never a washing machine.
  • Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
  • Reshape the brim by hand while damp.

Sublimation printed

  • Spot clean, or gently hand wash in cool water. No bleach.
  • Air dry. Do not iron the print.
  • Reshape the brim by hand while damp.
  • The dye is in the fibre, so the print will not crack or peel.

Details

Airbrush palette

Colours
black, rust brown, slate grey, olive green, pale silver, crimson, white

Details

Category
Leaping Rainbow
Subject
rainbow trout
Style
realistic wildlife illustration

Make it yourself

A hat-painting bench with a blank cap, stencils and an airbrush

AdvancedAbout 4 hours at the bench, plus curing8 layersYou'll need an airbrush, a cap jig and 7 colours

The palette

  • Black
  • Rust brown
  • Slate grey
  • Olive green
  • Pale silver
  • Crimson
  • White

The layers

8 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.

  1. Field
  2. Boulders
  3. Water shadow
  4. Trout back
  5. Belly
  6. Stripe
  7. Spots
  8. Spray

The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.

How to mix each colour

  • Black

    Black from the bottle, sprayed in light passes; a heavy coat bleeds

  • Rust brown

    2 parts orange, 1 part brown, a drop of red

  • Slate grey

    White with blue and a touch of black, about 4 : 1 : ½

  • Olive green

    2 parts yellow, 1 part black, a drop of red to warm it

  • Pale silver

    Metallic silver, or 6 parts white to 1 part black in a pearl or metallic medium

  • Crimson

    3 parts red, 1 part blue, a drop of black to deepen it

  • White

    Opaque white from the bottle; two thin coats cover better than one thick one

Setup

  • Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
  • A half-mask respirator rated for paint mists. A dust mask is not one.
  • A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
  • Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
  • Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.

Prep

  • Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
  • Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
  • Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
  • Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.

Layer by layer

  1. 1 · Field — 0.5 mm · 25–30 PSI

    black — a solid dark ground across the whole panel

    Mask None on the panel itself: the mesh and the visor are already masked from the prep.

    Colour Black — Black from the bottle, sprayed in light passes; a heavy coat bleeds

    Needle
    0.5 mm (a 0.35 mm works, it just takes longer)
    Pressure
    25–30 PSI
    Distance
    6–8 in from the panel
    Passes
    3–4 light passes, building the colour
    Dry
    10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down

    Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.

  2. 2 · Boulders — 0.35 mm · 20–25 PSI

    rust brown — stacked rocks behind the fish on the right side

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Rust brown — 2 parts orange, 1 part brown, a drop of red

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  3. 3 · Water shadow — 0.35 mm · 20–25 PSI

    slate grey — the troughs and folds of the rapids along the bottom

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Slate grey — White with blue and a touch of black, about 4 : 1 : ½

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  4. 4 · Trout back — 0.3 mm · 18–22 PSI

    olive green — the back, head and upper flank of the leaping fish

    Mask The hand-cut subject stencil, inner pieces first, then the outline piece.

    Colour Olive green — 2 parts yellow, 1 part black, a drop of red to warm it

    Needle
    0.3 mm
    Pressure
    18–22 PSI
    Distance
    3–4 in from the panel
    Passes
    2–3 passes per tone, light to dark
    Dry
    10 minutes between tones

    Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.

  5. 5 · Belly — 0.35 mm · 20–25 PSI

    pale silver — the underside, lower flank and jaw

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Pale silver — Metallic silver, or 6 parts white to 1 part black in a pearl or metallic medium

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  6. 6 · Stripe — 0.35 mm · 20–25 PSI

    crimson — the lateral band, gill plate and fin edges

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Crimson — 3 parts red, 1 part blue, a drop of black to deepen it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  7. 7 · Spots — 0.35 mm · 20–25 PSI

    black — speckles across the back, dorsal fin and tail

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Black — Black from the bottle, sprayed in light passes; a heavy coat bleeds

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  8. 8 · Spray — 0.2–0.3 mm · 12–15 PSI

    white — breaking whitewater, flying droplets and the glint in the eye

    Mask None: freehand, with a shield card held against any hard edge.

    Colour White — Opaque white from the bottle; two thin coats cover better than one thick one

    Needle
    0.2–0.3 mm
    Pressure
    12–15 PSI
    Distance
    1–2 in from the panel
    Passes
    Freehand, in short controlled strokes
    Dry
    10 minutes, then check it before you cure

    Tip Low pressure, close in and moving: stop the stroke before you release the trigger.

Step by step

  1. Mask the panel edges and lay the black field in light, even coats. Starting point: 20 PSI, 0.5 mm needle, 15 cm distance. Let it dry fully.

  2. Cut the boulder mask and spray rust brown on the right side, darker at the base of each rock. Starting point: 18 PSI, 0.35 mm needle, 10 cm.

  3. Mask the water area and mist slate grey into the troughs of the rapids, leaving the crests dark for now. Starting point: 15 PSI, 0.35 mm needle, 10 cm.

  4. Place the full trout silhouette mask and spray olive green over the back, head and upper flank. Starting point: 18 PSI, 0.35 mm needle, 8 cm.

  5. Mask off the back and spray pale silver along the belly, lower flank and jaw, blending softly into the olive. Starting point: 15 PSI, 0.35 mm needle, 8 cm.

  6. Use the stripe mask to lay crimson along the lateral line and gill plate, then freehand the fin edges. Starting point: 15 PSI, 0.2 mm needle, 5 cm.

  7. Dot black spots across the back, dorsal fin and tail with a spot stencil or freehand. Starting point: 12 PSI, 0.2 mm needle, 3 to 4 cm.

  8. Spray white over the crests of the rapids, then flick droplets around the fish and add the eye glint. Starting point: 12 PSI, 0.2 mm needle, 4 to 6 cm.

  9. Treat all settings above as a starting point and test on scrap fabric first. Air dry for 24 hours, heat set per your paint maker's guidance, then seal with a fabric-safe clear coat.

Cure

  • Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
  • Cap press: 3–5 minutes with a teflon sheet over the design.
  • Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
  • If you have neither, air cure for 72 hours before the cap touches water.

Seal

  • Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
  • Leave it 24 hours before the cap is worn.
  • Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.

Clean-up

  • Flush the brush with water, then airbrush cleaner, until it sprays clear.
  • Strip the needle and wipe it toward the tip, never away from it.
  • Never soak the brush body overnight.

Common mistakes

  • Muddy pink stripe from crimson sprayed over olive. Mask the back off first, or lay silver underneath.
  • Flat, chalky whitewater from one heavy white coat. Build it in thin passes and keep dark gaps between waves.
  • Fuzzy fish outline from a lifting mask. Press the edges down and spray at a low angle away from the edge.
  • Spots that blob and run. Drop the pressure, move closer and keep the needle moving.

Tips

  • Lay the silver belly before the crimson stripe; the red stays brighter over a light base.
  • Spray spots in uneven sizes and keep them sparse below the stripe, the way a real flank shows them.
  • For the droplets, lower the pressure and tap the trigger in short bursts to get varied, round dots.
  • Leave a thin dark gap between the fish and the spray so the trout reads cleanly against the water.
An airbrush, compressor, moisture trap, six colour bottles and a cleaning pot.
The kit

Every kit size

Trucker · kit for 1 hat

$224

Bought separately $249 · you save $25

Includes Starter airbrush set · Cap jig · and 7 more

Every item in this kit · 9 items

Blanks

  • Trucker blank, natural cotton twill front$91

Stencils

  • Pre-cut mylar stencil set for this design — 8 layers$181

Paint & masks

  • Water-based textile airbrush colour, 2 oz — one per colour in this design$422 oz × 7
  • Transparent base and reducer, 4 oz$71
  • Low-tack masking film and ¼ in tape$81
  • Matte fabric sealer, 4 oz$121

Equipment

  • Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$1291
  • Cap jig — holds the crown taut while you spray$241

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 hats

$1,073

$89.42 a hat

Bought separately $1,220 · you save $147

Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more

Every item in this kit · 15 items

Blanks

  • Trucker blank, natural cotton twill front$7812

Stencils

  • Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$2991
  • Stencil mylar, 7 mil, 12 × 12 in$2210 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 4 oz — one per colour in this design$984 oz × 7
  • Transparent base and reducer, 16 oz$161
  • Low-tack masking film$181 roll
  • Matte fabric sealer, 16 oz$281

Equipment

  • Dual-action gravity-feed airbrush, 0.3 mm$1351
  • Quiet compressor with tank and moisture trap$1791
  • Cap jig and two spare crown forms$641
  • Tabletop spray booth with exhaust fan$1491
  • Cleaning pot, brushes and a half-mask respirator$991
  • Heat gun for curing$351

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 × 12 hats

$3,124

$21.69 a hat

Bought separately $3,676 · you save $552

Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more

Every item in this kit · 17 items

Blanks

  • Trucker blank, natural cotton twill front$756144

Stencils

  • Stencil cutter-plotter, 24 in — the production "stencil printer"$6491
  • Stencil mylar, 7 mil, 12 × 12 in$8550 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 32 oz — one per colour in this design$33632 oz × 7
  • Transparent base and reducer$491 gal
  • Low-tack masking film$543 rolls
  • Matte fabric sealer$891 gal

Equipment

  • Two dual-action gravity-feed airbrushes, 0.3 mm$2702
  • Production airbrush, 0.5 mm, for base fades$951
  • Twin-piston compressor with tank and two regulators$3291
  • Production spray booth, two fans$2891
  • Three cap jigs$1923
  • Cleaning station, respirator and spare cartridges$1391
  • Cap heat press for curing$2791
  • Drying rack, 24 caps$651

Guide

  • Printed step-by-step guide for this designIncluded1

The creator

An illustrated portrait for Dekasso (an illustration, not a photograph)

Dekasso

@dekasso

Wherever the truck rolls to a stop.

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