Rapids Drift Boat Trucker Hat

by @dekasso

Oars in, lines out, river running fast.

An illustrated drift boat scene with three anglers on a teal river under pines, for days on moving water.

A wooden drift boat carries three anglers down a fast river, one rowing and two casting. Honey brown planks, rust orange and moss green jackets, and foam ivory spray sit against pine green banks.

  • Three anglers in one wooden drift boat
  • Rust orange caster at the bow
  • Pine green forest on the far bank
  • Foam ivory spray off the bow
  • Teal river running the lower half

The cap

One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

  • A blank Trucker cap

    Trucker

    The house cap — structured mid profile, foam-and-mesh back, snapback.

    Specs
    Profile
    Mid profile
    Build
    6-panel · Structured — buckram behind the front
    Crown
    3½ in (8.9 cm)
    Visor
    Pre-curved, 2¾ in (7 cm)
    Closure
    Snapback
    Adjusts to
    21½–24 in (54.5–61 cm)
    Airbrushed on
    Natural cotton twill
    Sublimated on
    White polyester foam
  • A blank Rope cap

    Rope cap

    Structured five-panel with a near-flat brim and a cord across it.

    Specs
    Profile
    Mid-high profile
    Build
    5-panel · Structured
    Crown
    4 in (10.2 cm)
    Visor
    Near-flat, 2⅞ in (7.3 cm), contrast rope
    Closure
    Snapback
    Adjusts to
    21½–23¾ in (54.5–60.5 cm)
    Airbrushed on
    Stone cotton twill
    Sublimated on
    White polyester twill
  • A blank Dad hat

    Dad hat

    Soft, low and unstructured — washed cotton with a strap back.

    Specs
    Profile
    Low profile
    Build
    6-panel · Unstructured — soft front
    Crown
    3¼ in (8.3 cm)
    Visor
    Curved, 2¾ in (7 cm)
    Closure
    Strap back, brass buckle
    Adjusts to
    21–23½ in (53.5–59.5 cm)
    Airbrushed on
    Washed khaki cotton
    Sublimated on
    White polyester twill
  • A blank Five-panel camp cap

    Five-panel camp

    Flat brim, low crown, packs flat in a vest pocket.

    Specs
    Profile
    Low profile
    Build
    5-panel · Unstructured
    Crown
    3¼ in (8.3 cm)
    Visor
    Flat, 2½ in (6.4 cm)
    Closure
    Strap back, side-release clip
    Adjusts to
    21½–23½ in (54.5–59.5 cm)
    Airbrushed on
    Field olive nylon-cotton
    Sublimated on
    White polyester

Fit

A cloth tape measure around the crown of a blank cap
CapProfileCrown heightVisorAdjusts to
TruckerMid profile3½ in (8.9 cm)Pre-curved, 2¾ in (7 cm)21½–24 in (54.5–61 cm)
Rope capMid-high profile4 in (10.2 cm)Near-flat, 2⅞ in (7.3 cm), contrast rope21½–23¾ in (54.5–60.5 cm)
Dad hatLow profile3¼ in (8.3 cm)Curved, 2¾ in (7 cm)21–23½ in (53.5–59.5 cm)
Five-panel campLow profile3¼ in (8.3 cm)Flat, 2½ in (6.4 cm)21½–23½ in (54.5–59.5 cm)

One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.

Two finishes

The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

  • An airbrush misting pigment through a stencil onto a cap panel

    Hand airbrushed

    $85 for one hat, on a trucker

    Painted to order — would ship in about 2 weeks

    How it is made
    How it is made
    Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
    How it looks
    Soft gradients and hand-cut stencil edges. Every cap is a little different.
    What it sits on
    On a natural cotton twill front.
    Durability and care
    Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
  • A sublimation-printed cap panel peeled from the transfer sheet

    Sublimation printed

    $32 for one hat, on a trucker

    Printed to order — would ship in 5–7 business days

    How it is made
    How it is made
    The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
    How it looks
    Full colour edge to edge, and identical every time.
    What it sits on
    On a white polyester foam front — sublimation only takes on white polyester.
    Durability and care
    The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.

The artwork

A drift boat noses into the rapids. The rower leans on the oars in moss green, the angler up front casts in rust orange, and a third stands at the stern with his rod high. Pines crowd the far bank and the water curls up ivory at the bow.

Wear it at the put-in, the boat ramp or the shop counter. From across the parking lot it reads as a boat on a river. Up close, people find the three faces and the bent rods.

Charcoal linework carries this one. Keep the rods thin and the plank seams even, and the honey brown hull will read as wood instead of a flat shape.

The water it was painted from

The Madison River

Madison RiverSouthwest Montana · MT

River
Madison River, Southwest Montana
States
MT
Fish
Rainbow trout, Brown trout, Mountain whitefish
Water type
Freestone
A cap in tissue in an open kraft box

What arrives

  • The hat
  • A care card
  • On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
A cap being spot-cleaned with a soft brush

Looking after it

Hand airbrushed

  • Spot clean with cool water and a soft brush. Never a washing machine.
  • Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
  • Reshape the brim by hand while damp.

Sublimation printed

  • Spot clean, or gently hand wash in cool water. No bleach.
  • Air dry. Do not iron the print.
  • Reshape the brim by hand while damp.
  • The dye is in the fibre, so the print will not crack or peel.

Details

Airbrush palette

Colours
pale sky blue, pine green, slate grey, river teal, honey brown, rust orange, moss green, charcoal, foam ivory

Details

Subject
drift boat with three anglers
Style
illustrated outdoor scene

Make it yourself

A hat-painting bench with a blank cap, stencils and an airbrush

AdvancedAbout 4½ hours at the bench, plus curing9 layersYou'll need an airbrush, a cap jig and 9 colours

The palette

  • Pale sky blue
  • Pine green
  • Slate grey
  • River teal
  • Honey brown
  • Rust orange
  • Moss green
  • Charcoal
  • Foam ivory

The layers

9 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.

  1. Sky
  2. Forest
  3. Banks
  4. River
  5. Boat
  6. Caster
  7. Crew
  8. Linework
  9. Spray

The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.

How to mix each colour

  • Pale sky blue

    1 part blue to 4 parts white, a drop of green so it does not drift purple

  • Pine green

    2 parts green, 1 part black, a drop of blue to cool it

  • Slate grey

    White with blue and a touch of black, about 4 : 1 : ½

  • River teal

    2 parts blue, 1 part green, a touch of white to lift it

  • Honey brown

    Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle

  • Rust orange

    2 parts orange, 1 part brown, a drop of red

  • Moss green

    2 parts yellow, 1 part green, a drop of black to deaden it

  • Charcoal

    1 part white to 3 parts black, a drop of blue

  • Foam ivory

    White with a drop of yellow and the smallest touch of brown

Setup

  • Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
  • A half-mask respirator rated for paint mists. A dust mask is not one.
  • A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
  • Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
  • Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.

Prep

  • Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
  • Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
  • Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
  • Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.

Layer by layer

  1. 1 · Sky — 0.5 mm · 25–30 PSI

    pale sky blue — a soft wash across the top behind the trees

    Mask None on the panel itself: the mesh and the visor are already masked from the prep.

    Colour Pale sky blue — 1 part blue to 4 parts white, a drop of green so it does not drift purple

    Needle
    0.5 mm (a 0.35 mm works, it just takes longer)
    Pressure
    25–30 PSI
    Distance
    6–8 in from the panel
    Passes
    3–4 light passes, building the colour
    Dry
    10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down

    Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.

  2. 2 · Forest — 0.35 mm · 20–25 PSI

    pine green — a dense row of pines along the far bank

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Pine green — 2 parts green, 1 part black, a drop of blue to cool it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  3. 3 · Banks — 0.35 mm · 20–25 PSI

    slate grey — boulders and rocky shoreline on both sides

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Slate grey — White with blue and a touch of black, about 4 : 1 : ½

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  4. 4 · River — 0.35 mm · 20–25 PSI

    river teal — the fast current filling the lower half

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour River teal — 2 parts blue, 1 part green, a touch of white to lift it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  5. 5 · Boat — 0.35 mm · 20–25 PSI

    honey brown — the wooden hull, gunwales and oars

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Honey brown — Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  6. 6 · Caster — 0.35 mm · 20–25 PSI

    rust orange — the jacket of the angler casting from the bow

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Rust orange — 2 parts orange, 1 part brown, a drop of red

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  7. 7 · Crew — 0.35 mm · 20–25 PSI

    moss green — the rower's shirt and the stern angler's vest

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Moss green — 2 parts yellow, 1 part green, a drop of black to deaden it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  8. 8 · Linework — 0.3 mm · 18–22 PSI

    charcoal — outlines, fly rods, faces, hat brims and plank seams

    Mask The hand-cut subject stencil, inner pieces first, then the outline piece.

    Colour Charcoal — 1 part white to 3 parts black, a drop of blue

    Needle
    0.3 mm
    Pressure
    18–22 PSI
    Distance
    3–4 in from the panel
    Passes
    2–3 passes per tone, light to dark
    Dry
    10 minutes between tones

    Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.

  9. 9 · Spray — 0.2–0.3 mm · 12–15 PSI

    foam ivory — the curling wave at the bow and glints on the water

    Mask None: freehand, with a shield card held against any hard edge.

    Colour Foam ivory — White with a drop of yellow and the smallest touch of brown

    Needle
    0.2–0.3 mm
    Pressure
    12–15 PSI
    Distance
    1–2 in from the panel
    Passes
    Freehand, in short controlled strokes
    Dry
    10 minutes, then check it before you cure

    Tip Low pressure, close in and moving: stop the stroke before you release the trigger.

Step by step

  1. Clean the panel and mask off everything outside the artwork area. Settings below are a starting point; test on scrap first.

  2. Sky mask: pale sky blue at about 20 PSI, 0.3 mm needle, 15 cm away. Fade it lightly toward the tree line.

  3. Forest mask: pine green at 20–25 PSI, 0.3 mm needle, 10 cm away. Build the pine tips in short vertical strokes.

  4. Bank mask: slate grey at 20 PSI, 0.3 mm needle, 10 cm away. Leave the rock tops slightly lighter.

  5. River mask: river teal at 20–25 PSI, 0.3 mm needle, 12 cm away. Sweep in the direction of the current.

  6. Boat mask: honey brown at 20 PSI, 0.3 mm needle, 8 cm away. Darken under the gunwale for depth.

  7. Caster mask: rust orange at 15–18 PSI, 0.2 mm needle, 5 cm away for the bow angler's jacket.

  8. Crew mask: moss green at 15–18 PSI, 0.2 mm needle, 5 cm away for the rower's shirt and the stern vest.

  9. Linework: charcoal at 12–15 PSI, 0.2 mm needle, 2–3 cm away. Pull the rods, faces, hats and plank seams freehand or with a fine stencil.

  10. Spray mask: foam ivory at 15 PSI, 0.2 mm needle, 4 cm away. Flick the wave crest at the bow and a few glints on the water.

  11. Let the paint dry fully, then heat-set or air-cure as your paint maker directs.

  12. Seal with a thin, even coat of compatible clear topcoat and let it cure before wearing.

Cure

  • Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
  • Cap press: 3–5 minutes with a teflon sheet over the design.
  • Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
  • If you have neither, air cure for 72 hours before the cap touches water.

Seal

  • Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
  • Leave it 24 hours before the cap is worn.
  • Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.

Clean-up

  • Flush the brush with water, then airbrush cleaner, until it sprays clear.
  • Strip the needle and wipe it toward the tip, never away from it.
  • Never soak the brush body overnight.

Common mistakes

  • Thick fly rods look like sticks. Lower the pressure and move fast for thin, tapered lines.
  • Orange and green jackets bleeding together. Let each mask dry before lifting it and laying the next.
  • Muddy river from overspray onto the boat. Mask the hull fully while the teal goes down.
  • Flat pines. Add a second, darker pine green pass at the base of the trees for depth.

Tips

  • Mix a drop of charcoal into the honey brown for the hull shadow so it matches the linework.
  • Spray the teal river in curved passes that follow the waves; it gives motion before the ivory goes on.
  • Do the three faces last in the linework pass, when your hand is warm and steady.
  • Keep foam ivory sparse. A few bright flicks read as spray; a solid patch reads as snow.
An airbrush, compressor, moisture trap, six colour bottles and a cleaning pot.
The kit

Every kit size

Trucker · kit for 1 hat

$229

Bought separately $255 · you save $26

Includes Starter airbrush set · Cap jig · and 7 more

Every item in this kit · 9 items

Blanks

  • Trucker blank, natural cotton twill front$91

Stencils

  • Pre-cut mylar stencil set for this design — 9 layers$181

Paint & masks

  • Water-based textile airbrush colour, 2 oz — one per colour in this design$482 oz × 8
  • Transparent base and reducer, 4 oz$71
  • Low-tack masking film and ¼ in tape$81
  • Matte fabric sealer, 4 oz$121

Equipment

  • Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$1291
  • Cap jig — holds the crown taut while you spray$241

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 hats

$1,085

$90.42 a hat

Bought separately $1,234 · you save $149

Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more

Every item in this kit · 15 items

Blanks

  • Trucker blank, natural cotton twill front$7812

Stencils

  • Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$2991
  • Stencil mylar, 7 mil, 12 × 12 in$2210 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 4 oz — one per colour in this design$1124 oz × 8
  • Transparent base and reducer, 16 oz$161
  • Low-tack masking film$181 roll
  • Matte fabric sealer, 16 oz$281

Equipment

  • Dual-action gravity-feed airbrush, 0.3 mm$1351
  • Quiet compressor with tank and moisture trap$1791
  • Cap jig and two spare crown forms$641
  • Tabletop spray booth with exhaust fan$1491
  • Cleaning pot, brushes and a half-mask respirator$991
  • Heat gun for curing$351

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 × 12 hats

$3,165

$21.98 a hat

Bought separately $3,724 · you save $559

Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more

Every item in this kit · 17 items

Blanks

  • Trucker blank, natural cotton twill front$756144

Stencils

  • Stencil cutter-plotter, 24 in — the production "stencil printer"$6491
  • Stencil mylar, 7 mil, 12 × 12 in$8550 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 32 oz — one per colour in this design$38432 oz × 8
  • Transparent base and reducer$491 gal
  • Low-tack masking film$543 rolls
  • Matte fabric sealer$891 gal

Equipment

  • Two dual-action gravity-feed airbrushes, 0.3 mm$2702
  • Production airbrush, 0.5 mm, for base fades$951
  • Twin-piston compressor with tank and two regulators$3291
  • Production spray booth, two fans$2891
  • Three cap jigs$1923
  • Cleaning station, respirator and spare cartridges$1391
  • Cap heat press for curing$2791
  • Drying rack, 24 caps$651

Guide

  • Printed step-by-step guide for this designIncluded1

The creator

An illustrated portrait for Dekasso (an illustration, not a photograph)

Dekasso

@dekasso

Wherever the truck rolls to a stop.

  • Tidewater Sundown Pale Ale — a river beer by Dekasso
  • Prairie Wildflower Portrait Trucker Hat — a trucker hat by Dekasso
  • Ember Golden Stonefly Nymph — a fly pattern by Dekasso

See everything by @dekasso