Pebblebed Brown Trout Trucker Hat

by @dekasso

Holding low, just above the stones.

A naturalistic underwater painting of a brown trout over pebbles and weed, in golden ochre, olive and sage on cream, for days spent on the river.

A brown trout cruises low over a pebbled streambed, weed swaying beside it and bubbles drifting up toward the surface. Golden ochre flanks with black and rust red spots sit over olive stones, sage green weed and a pale aqua wash on cream.

  • Brown trout over an olive pebble streambed
  • Golden ochre flanks with black and red spots
  • Sage green weed and climbing white bubbles
  • Pale aqua water on a cream ground
  • Naturalistic underwater painting style

The cap

One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

  • A blank Trucker cap

    Trucker

    The house cap — structured mid profile, foam-and-mesh back, snapback.

    Specs
    Profile
    Mid profile
    Build
    6-panel · Structured — buckram behind the front
    Crown
    3½ in (8.9 cm)
    Visor
    Pre-curved, 2¾ in (7 cm)
    Closure
    Snapback
    Adjusts to
    21½–24 in (54.5–61 cm)
    Airbrushed on
    Natural cotton twill
    Sublimated on
    White polyester foam
  • A blank Rope cap

    Rope cap

    Structured five-panel with a near-flat brim and a cord across it.

    Specs
    Profile
    Mid-high profile
    Build
    5-panel · Structured
    Crown
    4 in (10.2 cm)
    Visor
    Near-flat, 2⅞ in (7.3 cm), contrast rope
    Closure
    Snapback
    Adjusts to
    21½–23¾ in (54.5–60.5 cm)
    Airbrushed on
    Stone cotton twill
    Sublimated on
    White polyester twill
  • A blank Dad hat

    Dad hat

    Soft, low and unstructured — washed cotton with a strap back.

    Specs
    Profile
    Low profile
    Build
    6-panel · Unstructured — soft front
    Crown
    3¼ in (8.3 cm)
    Visor
    Curved, 2¾ in (7 cm)
    Closure
    Strap back, brass buckle
    Adjusts to
    21–23½ in (53.5–59.5 cm)
    Airbrushed on
    Washed khaki cotton
    Sublimated on
    White polyester twill
  • A blank Five-panel camp cap

    Five-panel camp

    Flat brim, low crown, packs flat in a vest pocket.

    Specs
    Profile
    Low profile
    Build
    5-panel · Unstructured
    Crown
    3¼ in (8.3 cm)
    Visor
    Flat, 2½ in (6.4 cm)
    Closure
    Strap back, side-release clip
    Adjusts to
    21½–23½ in (54.5–59.5 cm)
    Airbrushed on
    Field olive nylon-cotton
    Sublimated on
    White polyester

Fit

A cloth tape measure around the crown of a blank cap
CapProfileCrown heightVisorAdjusts to
TruckerMid profile3½ in (8.9 cm)Pre-curved, 2¾ in (7 cm)21½–24 in (54.5–61 cm)
Rope capMid-high profile4 in (10.2 cm)Near-flat, 2⅞ in (7.3 cm), contrast rope21½–23¾ in (54.5–60.5 cm)
Dad hatLow profile3¼ in (8.3 cm)Curved, 2¾ in (7 cm)21–23½ in (53.5–59.5 cm)
Five-panel campLow profile3¼ in (8.3 cm)Flat, 2½ in (6.4 cm)21½–23½ in (54.5–59.5 cm)

One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.

Two finishes

The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

  • An airbrush misting pigment through a stencil onto a cap panel

    Hand airbrushed

    $85 for one hat, on a trucker

    Painted to order — would ship in about 2 weeks

    How it is made
    How it is made
    Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
    How it looks
    Soft gradients and hand-cut stencil edges. Every cap is a little different.
    What it sits on
    On a natural cotton twill front.
    Durability and care
    Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
  • A sublimation-printed cap panel peeled from the transfer sheet

    Sublimation printed

    $32 for one hat, on a trucker

    Printed to order — would ship in 5–7 business days

    How it is made
    How it is made
    The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
    How it looks
    Full colour edge to edge, and identical every time.
    What it sits on
    On a white polyester foam front — sublimation only takes on white polyester.
    Durability and care
    The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.

The artwork

A brown trout hangs in clear water, nose into the current. Its golden flanks are dotted black and rust red. Below sit round olive stones, to the right a tuft of sage weed, and above, a thin ripple where the water meets the air, with bubbles climbing toward it.

Wear it to the riverbank, the boat ramp or the coffee line before a long drive. From across a room it reads as warm gold on cream. Up close, people lean in to count the spots.

Rust red spotting is the detail to get right. Each red dot sits inside a pale halo on the golden flank, so spray it small and soft, then let the black spots carry the pattern around it.

The water it was painted from

The White River

White RiverOzarks, North Arkansas · AR

River
White River, Ozarks, North Arkansas
States
AR
Fish
Brown trout, Rainbow trout, Cutthroat trout
Water type
Tailwater
A cap in tissue in an open kraft box

What arrives

  • The hat
  • A care card
  • On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
A cap being spot-cleaned with a soft brush

Looking after it

Hand airbrushed

  • Spot clean with cool water and a soft brush. Never a washing machine.
  • Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
  • Reshape the brim by hand while damp.

Sublimation printed

  • Spot clean, or gently hand wash in cool water. No bleach.
  • Air dry. Do not iron the print.
  • Reshape the brim by hand while damp.
  • The dye is in the fibre, so the print will not crack or peel.

Details

Airbrush palette

Colours
cream, pale aqua, sage green, olive, brown, golden ochre, rust red, black, white

Details

Subject
brown trout
Style
naturalistic underwater painting

Make it yourself

A hat-painting bench with a blank cap, stencils and an airbrush

AdvancedAbout 4½ hours at the bench, plus curing9 layersYou'll need an airbrush, a cap jig and 9 colours

The palette

  • Cream
  • Pale aqua
  • Sage green
  • Olive
  • Brown
  • Golden ochre
  • Rust red
  • Black
  • White

The layers

9 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.

  1. Ground
  2. Water
  3. Weed
  4. Streambed
  5. Shadow
  6. Trout
  7. Red spots
  8. Dark detail
  9. Highlight

The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.

How to mix each colour

  • Cream

    White with a drop of yellow and the smallest touch of brown

  • Pale aqua

    Mix by eye against the photograph; test on the card first

  • Sage green

    2 parts green, 1 part white, a drop of black to dull it

  • Olive

    2 parts yellow, 1 part black, a drop of red to warm it

  • Brown

    Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle

  • Golden ochre

    2 parts yellow, 1 part brown, a drop of black

  • Rust red

    2 parts orange, 1 part brown, a drop of red

  • Black

    Black from the bottle, sprayed in light passes; a heavy coat bleeds

  • White

    Opaque white from the bottle; two thin coats cover better than one thick one

Setup

  • Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
  • A half-mask respirator rated for paint mists. A dust mask is not one.
  • A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
  • Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
  • Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.

Prep

  • Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
  • Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
  • Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
  • Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.

Layer by layer

  1. 1 · Ground — 0.5 mm · 25–30 PSI

    cream — the open field framing the whole scene

    Mask None on the panel itself: the mesh and the visor are already masked from the prep.

    Colour Cream — White with a drop of yellow and the smallest touch of brown

    Needle
    0.5 mm (a 0.35 mm works, it just takes longer)
    Pressure
    25–30 PSI
    Distance
    6–8 in from the panel
    Passes
    3–4 light passes, building the colour
    Dry
    10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down

    Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.

  2. 2 · Water — 0.35 mm · 20–25 PSI

    pale aqua — a soft wash beneath a wavy surface line

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Pale aqua — Mix by eye against the photograph; test on the card first

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  3. 3 · Weed — 0.35 mm · 20–25 PSI

    sage green — tall fronds swaying at the right edge

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Sage green — 2 parts green, 1 part white, a drop of black to dull it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  4. 4 · Streambed — 0.35 mm · 20–25 PSI

    olive — rounded pebbles along the bottom

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Olive — 2 parts yellow, 1 part black, a drop of red to warm it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  5. 5 · Shadow — 0.35 mm · 20–25 PSI

    brown — shade between stones and along the trout's back

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Brown — Equal parts red, yellow and blue, then a drop of black to deepen it; or burnt umber straight from the bottle

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  6. 6 · Trout — 0.3 mm · 18–22 PSI

    golden ochre — the belly, flanks and spread fins

    Mask The hand-cut subject stencil, inner pieces first, then the outline piece.

    Colour Golden ochre — 2 parts yellow, 1 part brown, a drop of black

    Needle
    0.3 mm
    Pressure
    18–22 PSI
    Distance
    3–4 in from the panel
    Passes
    2–3 passes per tone, light to dark
    Dry
    10 minutes between tones

    Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.

  7. 7 · Red spots — 0.35 mm · 20–25 PSI

    rust red — small haloed spots along the flank

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Rust red — 2 parts orange, 1 part brown, a drop of red

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  8. 8 · Dark detail — 0.35 mm · 20–25 PSI

    black — spots, eye, jaw line and the surface ripple

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Black — Black from the bottle, sprayed in light passes; a heavy coat bleeds

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  9. 9 · Highlight — 0.2–0.3 mm · 12–15 PSI

    white — bubbles, the eye glint and a gleam on the side

    Mask None: freehand, with a shield card held against any hard edge.

    Colour White — Opaque white from the bottle; two thin coats cover better than one thick one

    Needle
    0.2–0.3 mm
    Pressure
    12–15 PSI
    Distance
    1–2 in from the panel
    Passes
    Freehand, in short controlled strokes
    Dry
    10 minutes, then check it before you cure

    Tip Low pressure, close in and moving: stop the stroke before you release the trigger.

Step by step

  1. Mask the outer edge of the design area and lay down cream as an even base. Starting point: 20 PSI, 0.5 mm needle, 15–20 cm away. Let it dry fully.

  2. Cut a mask along the wavy surface line and fill the water zone with a light pale aqua wash, heavier near the top. Starting point: 18 PSI, 0.35 mm needle, 10–15 cm.

  3. Freehand or mask the weed fronds at the right and spray sage green in upward strokes. Starting point: 15 PSI, 0.3 mm needle, 5–8 cm.

  4. Mask the pebble shapes along the bottom and fill with olive, leaving thin cream gaps between stones. Starting point: 18 PSI, 0.35 mm needle, 8–10 cm.

  5. Shade under each pebble and in the weed base with brown, then lay a soft brown line along the trout's back once its mask is cut. Starting point: 15 PSI, 0.3 mm needle, 5 cm.

  6. Cover the background with a trout-shaped mask cut out and spray golden ochre over the body and fins, building it deeper along the back. Starting point: 18 PSI, 0.35 mm needle, 8–10 cm.

  7. Dot rust red spots along the lower flank with a fine round stencil or freehand. Starting point: 12 PSI, 0.2 mm needle, 2–3 cm.

  8. Add black spots across the upper flank, the eye, jaw line, fin edges and the surface ripple. Starting point: 12 PSI, 0.2 mm needle, 2–4 cm.

  9. Finish with white: bubbles in a loose column, a glint in the eye and a soft gleam along the side. Starting point: 12 PSI, 0.2 mm needle, 2–3 cm.

  10. These settings are a starting point; test each on scrap first. Let everything dry, then cure and seal following your paint maker's directions.

Cure

  • Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
  • Cap press: 3–5 minutes with a teflon sheet over the design.
  • Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
  • If you have neither, air cure for 72 hours before the cap touches water.

Seal

  • Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
  • Leave it 24 hours before the cap is worn.
  • Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.

Clean-up

  • Flush the brush with water, then airbrush cleaner, until it sprays clear.
  • Strip the needle and wipe it toward the tip, never away from it.
  • Never soak the brush body overnight.

Common mistakes

  • Flooding the red spots so they run into the ochre. Drop pressure, move in close and use short bursts.
  • Lifting the trout mask before the ochre is dry, which smears the edge. Wait, then peel slowly at a low angle.
  • Painting pebbles one flat colour. Add brown shade under each stone so they sit on the bottom.
  • Overdoing the white gleam until the trout looks wet plastic. One soft pass is enough.

Tips

  • Keep the trout's back darker than its belly; that one gradient does most of the work of making it look round.
  • Vary spot sizes slightly and cluster them toward the back. Even rows look like a pattern, not a fish.
  • Let the pale aqua fade out before it reaches the pebbles so the stones sit in clear, shallow water.
  • Spray bubbles smaller as they near the bottom so the column reads as climbing.
An airbrush, compressor, moisture trap, six colour bottles and a cleaning pot.
The kit

Every kit size

Trucker · kit for 1 hat

$229

Bought separately $255 · you save $26

Includes Starter airbrush set · Cap jig · and 7 more

Every item in this kit · 9 items

Blanks

  • Trucker blank, natural cotton twill front$91

Stencils

  • Pre-cut mylar stencil set for this design — 9 layers$181

Paint & masks

  • Water-based textile airbrush colour, 2 oz — one per colour in this design$482 oz × 8
  • Transparent base and reducer, 4 oz$71
  • Low-tack masking film and ¼ in tape$81
  • Matte fabric sealer, 4 oz$121

Equipment

  • Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$1291
  • Cap jig — holds the crown taut while you spray$241

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 hats

$1,085

$90.42 a hat

Bought separately $1,234 · you save $149

Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more

Every item in this kit · 15 items

Blanks

  • Trucker blank, natural cotton twill front$7812

Stencils

  • Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$2991
  • Stencil mylar, 7 mil, 12 × 12 in$2210 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 4 oz — one per colour in this design$1124 oz × 8
  • Transparent base and reducer, 16 oz$161
  • Low-tack masking film$181 roll
  • Matte fabric sealer, 16 oz$281

Equipment

  • Dual-action gravity-feed airbrush, 0.3 mm$1351
  • Quiet compressor with tank and moisture trap$1791
  • Cap jig and two spare crown forms$641
  • Tabletop spray booth with exhaust fan$1491
  • Cleaning pot, brushes and a half-mask respirator$991
  • Heat gun for curing$351

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 × 12 hats

$3,165

$21.98 a hat

Bought separately $3,724 · you save $559

Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more

Every item in this kit · 17 items

Blanks

  • Trucker blank, natural cotton twill front$756144

Stencils

  • Stencil cutter-plotter, 24 in — the production "stencil printer"$6491
  • Stencil mylar, 7 mil, 12 × 12 in$8550 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 32 oz — one per colour in this design$38432 oz × 8
  • Transparent base and reducer$491 gal
  • Low-tack masking film$543 rolls
  • Matte fabric sealer$891 gal

Equipment

  • Two dual-action gravity-feed airbrushes, 0.3 mm$2702
  • Production airbrush, 0.5 mm, for base fades$951
  • Twin-piston compressor with tank and two regulators$3291
  • Production spray booth, two fans$2891
  • Three cap jigs$1923
  • Cleaning station, respirator and spare cartridges$1391
  • Cap heat press for curing$2791
  • Drying rack, 24 caps$651

Guide

  • Printed step-by-step guide for this designIncluded1

The creator

An illustrated portrait for Dekasso (an illustration, not a photograph)

Dekasso

@dekasso

Wherever the truck rolls to a stop.

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