Madison Drift Boat Trucker Hat

by @dekasso

Three old souls, one river, one fish.

A painterly river scene of three anglers, a drift boat and a landed trout, in cobalt, pine green and ochre, made for days on the water.

Three anglers share one mountain river: one casts from the bank, one lands a trout mid-current, and one rows a white drift boat. It is coloured in cobalt water, pine green forest, ochre hats and a swirling sky blue sky, all tied together with charcoal line work.

  • Three anglers sharing one mountain river
  • A white drift boat under oar
  • A trout landed mid-current
  • Swirling sky blue sky over slate peaks
  • Cobalt water ringed with pine green

The cap

One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

  • A blank Trucker cap

    Trucker

    The house cap — structured mid profile, foam-and-mesh back, snapback.

    Specs
    Profile
    Mid profile
    Build
    6-panel · Structured — buckram behind the front
    Crown
    3½ in (8.9 cm)
    Visor
    Pre-curved, 2¾ in (7 cm)
    Closure
    Snapback
    Adjusts to
    21½–24 in (54.5–61 cm)
    Airbrushed on
    Natural cotton twill
    Sublimated on
    White polyester foam
  • A blank Rope cap

    Rope cap

    Structured five-panel with a near-flat brim and a cord across it.

    Specs
    Profile
    Mid-high profile
    Build
    5-panel · Structured
    Crown
    4 in (10.2 cm)
    Visor
    Near-flat, 2⅞ in (7.3 cm), contrast rope
    Closure
    Snapback
    Adjusts to
    21½–23¾ in (54.5–60.5 cm)
    Airbrushed on
    Stone cotton twill
    Sublimated on
    White polyester twill
  • A blank Dad hat

    Dad hat

    Soft, low and unstructured — washed cotton with a strap back.

    Specs
    Profile
    Low profile
    Build
    6-panel · Unstructured — soft front
    Crown
    3¼ in (8.3 cm)
    Visor
    Curved, 2¾ in (7 cm)
    Closure
    Strap back, brass buckle
    Adjusts to
    21–23½ in (53.5–59.5 cm)
    Airbrushed on
    Washed khaki cotton
    Sublimated on
    White polyester twill
  • A blank Five-panel camp cap

    Five-panel camp

    Flat brim, low crown, packs flat in a vest pocket.

    Specs
    Profile
    Low profile
    Build
    5-panel · Unstructured
    Crown
    3¼ in (8.3 cm)
    Visor
    Flat, 2½ in (6.4 cm)
    Closure
    Strap back, side-release clip
    Adjusts to
    21½–23½ in (54.5–59.5 cm)
    Airbrushed on
    Field olive nylon-cotton
    Sublimated on
    White polyester

Fit

A cloth tape measure around the crown of a blank cap
CapProfileCrown heightVisorAdjusts to
TruckerMid profile3½ in (8.9 cm)Pre-curved, 2¾ in (7 cm)21½–24 in (54.5–61 cm)
Rope capMid-high profile4 in (10.2 cm)Near-flat, 2⅞ in (7.3 cm), contrast rope21½–23¾ in (54.5–60.5 cm)
Dad hatLow profile3¼ in (8.3 cm)Curved, 2¾ in (7 cm)21–23½ in (53.5–59.5 cm)
Five-panel campLow profile3¼ in (8.3 cm)Flat, 2½ in (6.4 cm)21½–23½ in (54.5–59.5 cm)

One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.

Two finishes

The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

  • An airbrush misting pigment through a stencil onto a cap panel

    Hand airbrushed

    $85 for one hat, on a trucker

    Painted to order — would ship in about 2 weeks

    How it is made
    How it is made
    Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
    How it looks
    Soft gradients and hand-cut stencil edges. Every cap is a little different.
    What it sits on
    On a natural cotton twill front.
    Durability and care
    Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
  • A sublimation-printed cap panel peeled from the transfer sheet

    Sublimation printed

    $32 for one hat, on a trucker

    Printed to order — would ship in 5–7 business days

    How it is made
    How it is made
    The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
    How it looks
    Full colour edge to edge, and identical every time.
    What it sits on
    On a white polyester foam front — sublimation only takes on white polyester.
    Durability and care
    The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.

The artwork

A bearded man in a straw hat stands in the current with a trout in his hands. On the bank, an angular figure in rust and olive patches lifts a rod. Behind them a robed rower pulls a white drift boat, while the sky curls overhead like wet brushwork.

Wear it to the boat launch, the fly shop or a long float with friends. People tend to lean in, find the fish first, then start counting the anglers.

Charcoal line work holds this scene together. Keep it crisp and thin so the swirling water and the blocky figure on the left each keep their own character.

A cap in tissue in an open kraft box

What arrives

  • The hat
  • A care card
  • On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
A cap being spot-cleaned with a soft brush

Looking after it

Hand airbrushed

  • Spot clean with cool water and a soft brush. Never a washing machine.
  • Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
  • Reshape the brim by hand while damp.

Sublimation printed

  • Spot clean, or gently hand wash in cool water. No bleach.
  • Air dry. Do not iron the print.
  • Reshape the brim by hand while damp.
  • The dye is in the fibre, so the print will not crack or peel.

Details

Airbrush palette

Colours
sky blue, slate blue, pine green, cobalt, sand, white, ochre, rust red, denim blue, olive, charcoal

Details

Category
Brown Trout
Subject
three anglers and a trout on a mountain river
Style
painterly folk scene

Make it yourself

A hat-painting bench with a blank cap, stencils and an airbrush

AdvancedAbout 5½ hours at the bench, plus curing12 layersYou'll need an airbrush, a cap jig and 11 colours

The palette

  • Sky blue
  • Slate blue
  • Pine green
  • Cobalt
  • Sand
  • White
  • Ochre
  • Rust red
  • Denim blue
  • Olive
  • Charcoal

The layers

12 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.

  1. Sky
  2. Mountains
  3. Forest
  4. River
  5. Rocks
  6. Drift boat
  7. Hats and oars
  8. Angular angler
  9. Wading angler
  10. Trout
  11. Line work
  12. Highlights

The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.

How to mix each colour

  • Sky blue

    1 part blue to 4 parts white, a drop of green so it does not drift purple

  • Slate blue

    White with blue and a touch of black, about 4 : 1 : ½

  • Pine green

    2 parts green, 1 part black, a drop of blue to cool it

  • Cobalt

    Mix by eye against the photograph; test on the card first

  • Sand

    4 parts white, 1 part yellow, a drop of brown; a drop of green for khaki

  • White

    Opaque white from the bottle; two thin coats cover better than one thick one

  • Ochre

    2 parts yellow, 1 part brown, a drop of black

  • Rust red

    2 parts orange, 1 part brown, a drop of red

  • Denim blue

    Primary blue, a drop of white to lighten it, a drop of black to deepen it; build it in thin coats

  • Olive

    2 parts yellow, 1 part black, a drop of red to warm it

  • Charcoal

    1 part white to 3 parts black, a drop of blue

Setup

  • Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
  • A half-mask respirator rated for paint mists. A dust mask is not one.
  • A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
  • Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
  • Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.

Prep

  • Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
  • Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
  • Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
  • Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.

Layer by layer

  1. 1 · Sky — 0.5 mm · 25–30 PSI

    sky blue — swirling strokes and curled clouds across the top

    Mask None on the panel itself: the mesh and the visor are already masked from the prep.

    Colour Sky blue — 1 part blue to 4 parts white, a drop of green so it does not drift purple

    Needle
    0.5 mm (a 0.35 mm works, it just takes longer)
    Pressure
    25–30 PSI
    Distance
    6–8 in from the panel
    Passes
    3–4 light passes, building the colour
    Dry
    10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down

    Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.

  2. 2 · Mountains — 0.35 mm · 20–25 PSI

    slate blue — a jagged ridgeline behind the trees

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Slate blue — White with blue and a touch of black, about 4 : 1 : ½

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  3. 3 · Forest — 0.35 mm · 20–25 PSI

    pine green — tall conifers lining both banks

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Pine green — 2 parts green, 1 part black, a drop of blue to cool it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  4. 4 · River — 0.35 mm · 20–25 PSI

    cobalt — a looping, swirling current through the middle

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Cobalt — Mix by eye against the photograph; test on the card first

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  5. 5 · Rocks — 0.35 mm · 20–25 PSI

    sand — boulders on the banks and stones in the shallows

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Sand — 4 parts white, 1 part yellow, a drop of brown; a drop of green for khaki

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  6. 6 · Drift boat — 0.35 mm · 20–25 PSI

    white — the hull on the right and the rower's pale robe

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour White — Opaque white from the bottle; two thin coats cover better than one thick one

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  7. 7 · Hats and oars — 0.35 mm · 20–25 PSI

    ochre — two wide-brimmed hats, the oars, the rower's skin

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Ochre — 2 parts yellow, 1 part brown, a drop of black

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  8. 8 · Angular angler — 0.35 mm · 20–25 PSI

    rust red — blocky patches of the left figure's clothing

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Rust red — 2 parts orange, 1 part brown, a drop of red

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  9. 9 · Wading angler — 0.35 mm · 20–25 PSI

    denim blue — the coat of the bearded man mid-river

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Denim blue — Primary blue, a drop of white to lighten it, a drop of black to deepen it; build it in thin coats

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  10. 10 · Trout — 0.3 mm · 18–22 PSI

    olive — the landed fish, its back and flank

    Mask The hand-cut subject stencil, inner pieces first, then the outline piece.

    Colour Olive — 2 parts yellow, 1 part black, a drop of red to warm it

    Needle
    0.3 mm
    Pressure
    18–22 PSI
    Distance
    3–4 in from the panel
    Passes
    2–3 passes per tone, light to dark
    Dry
    10 minutes between tones

    Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.

  11. 11 · Line work — 0.35 mm · 20–25 PSI

    charcoal — outlines, beards, the fly line, fish spots, lettering on the hull

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Charcoal — 1 part white to 3 parts black, a drop of blue

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  12. 12 · Highlights — 0.2–0.3 mm · 12–15 PSI

    white — foam, glints on the water, sparkles in the sky

    Mask None: freehand, with a shield card held against any hard edge.

    Colour White — Opaque white from the bottle; two thin coats cover better than one thick one

    Needle
    0.2–0.3 mm
    Pressure
    12–15 PSI
    Distance
    1–2 in from the panel
    Passes
    Freehand, in short controlled strokes
    Dry
    10 minutes, then check it before you cure

    Tip Low pressure, close in and moving: stop the stroke before you release the trigger.

Step by step

  1. Settings here are a starting point: test on scrap fabric first and adjust for your paint and airbrush.

  2. Mask the full panel edge, then spray sky blue across the top in loose swirls at 20 PSI, 0.35 mm needle, about 15 cm away.

  3. Lay the ridgeline mask and spray slate blue for the mountains at 18 PSI, 0.35 mm needle, about 10 cm away.

  4. Cut the conifer mask for both banks and spray pine green at 18 PSI, 0.35 mm needle, about 8 cm away, darkening the tree bases.

  5. Mask the river channel and spray cobalt in curved passes that follow the current at 20 PSI, 0.35 mm needle, about 10 cm away.

  6. Mask the boulders and stones and spray sand at 15 PSI, 0.2 mm needle, about 6 cm away.

  7. Mask the drift boat hull and the rower's robe, then spray white at 15 PSI, 0.2 mm needle, about 6 cm away, two thin coats.

  8. Mask the hats, oars and skin and spray ochre at 15 PSI, 0.2 mm needle, about 5 cm away.

  9. Mask the angular patches on the left angler and spray rust red at 15 PSI, 0.2 mm needle, about 5 cm away.

  10. Mask the wading angler's coat and spray denim blue at 15 PSI, 0.2 mm needle, about 5 cm away.

  11. Mask the trout and spray olive at 12 PSI, 0.2 mm needle, about 4 cm away, fading lighter toward the belly.

  12. Use a fine detail mask for outlines, beards, fly line, fish spots and hull lettering in charcoal at 10 PSI, 0.2 mm needle, about 3 cm away.

  13. Freehand white highlights on foam, water glints and sky sparkles at 10 PSI, 0.2 mm needle, about 3 cm away.

  14. Let the paint dry fully, heat-set as your paint maker directs, then finish with a light clear topcoat.

Cure

  • Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
  • Cap press: 3–5 minutes with a teflon sheet over the design.
  • Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
  • If you have neither, air cure for 72 hours before the cap touches water.

Seal

  • Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
  • Leave it 24 hours before the cap is worn.
  • Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.

Clean-up

  • Flush the brush with water, then airbrush cleaner, until it sprays clear.
  • Strip the needle and wipe it toward the tip, never away from it.
  • Never soak the brush body overnight.

Common mistakes

  • Charcoal outlines that run thick and fuzzy. Drop the pressure, move closer and make quick single passes.
  • Pine green drifting into the sky. Mask the sky fully before spraying the forest.
  • Muddy faces from overlapping ochre and denim blue. Let each layer dry before laying the next mask.
  • Lettering on the hull lost in overspray. Cut it as its own mask and spray it last before highlights.

Tips

  • Spray the cobalt river in curving strokes that follow the current; the swirl is what makes the water feel alive.
  • Cut the left angler's mask in hard-edged facets so the blocky shapes read clearly against the round water.
  • Keep the white boat coat thin and build it in passes so the cobalt underneath does not turn it grey.
  • Sketch all three figures to scale before cutting masks so the trout stays the focal point in the middle.
An airbrush, compressor, moisture trap, six colour bottles and a cleaning pot.
The kit

Every kit size

Trucker · kit for 1 hat

$229

Bought separately $255 · you save $26

Includes Starter airbrush set · Cap jig · and 7 more

Every item in this kit · 9 items

Blanks

  • Trucker blank, natural cotton twill front$91

Stencils

  • Pre-cut mylar stencil set for this design — 12 layers$181

Paint & masks

  • Water-based textile airbrush colour, 2 oz — one per colour in this design$482 oz × 8
  • Transparent base and reducer, 4 oz$71
  • Low-tack masking film and ¼ in tape$81
  • Matte fabric sealer, 4 oz$121

Equipment

  • Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$1291
  • Cap jig — holds the crown taut while you spray$241

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 hats

$1,085

$90.42 a hat

Bought separately $1,234 · you save $149

Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more

Every item in this kit · 15 items

Blanks

  • Trucker blank, natural cotton twill front$7812

Stencils

  • Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$2991
  • Stencil mylar, 7 mil, 12 × 12 in$2210 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 4 oz — one per colour in this design$1124 oz × 8
  • Transparent base and reducer, 16 oz$161
  • Low-tack masking film$181 roll
  • Matte fabric sealer, 16 oz$281

Equipment

  • Dual-action gravity-feed airbrush, 0.3 mm$1351
  • Quiet compressor with tank and moisture trap$1791
  • Cap jig and two spare crown forms$641
  • Tabletop spray booth with exhaust fan$1491
  • Cleaning pot, brushes and a half-mask respirator$991
  • Heat gun for curing$351

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 × 12 hats

$3,165

$21.98 a hat

Bought separately $3,724 · you save $559

Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more

Every item in this kit · 17 items

Blanks

  • Trucker blank, natural cotton twill front$756144

Stencils

  • Stencil cutter-plotter, 24 in — the production "stencil printer"$6491
  • Stencil mylar, 7 mil, 12 × 12 in$8550 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 32 oz — one per colour in this design$38432 oz × 8
  • Transparent base and reducer$491 gal
  • Low-tack masking film$543 rolls
  • Matte fabric sealer$891 gal

Equipment

  • Two dual-action gravity-feed airbrushes, 0.3 mm$2702
  • Production airbrush, 0.5 mm, for base fades$951
  • Twin-piston compressor with tank and two regulators$3291
  • Production spray booth, two fans$2891
  • Three cap jigs$1923
  • Cleaning station, respirator and spare cartridges$1391
  • Cap heat press for curing$2791
  • Drying rack, 24 caps$651

Guide

  • Printed step-by-step guide for this designIncluded1

The creator

An illustrated portrait for Dekasso (an illustration, not a photograph)

Dekasso

@dekasso

Wherever the truck rolls to a stop.

  • Tidewater Sundown Pale Ale — a river beer by Dekasso
  • Prairie Wildflower Portrait Trucker Hat — a trucker hat by Dekasso
  • Ember Golden Stonefly Nymph — a fly pattern by Dekasso

See everything by @dekasso