Iridescent Owl Stonefly Trucker Hat

by @dekasso

Look twice. The stonefly looks back.

A trucker hat design of a bronze stonefly with an owl face in its thorax, ringed in violet and gold light over a teal spiral.

A stonefly crawls across a deep green field, and an owl's face stares out from the middle of its body. Bronze segments, cream feathers and amber eyes sit inside a violet and gold glow above a swirling teal spiral.

  • Owl face hidden in a stonefly thorax
  • Violet and amber gold halo
  • Swirling teal spiral below the insect
  • Bronze body on forest green
  • Round amber owl eyes

The cap

One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

  • A blank Trucker cap

    Trucker

    The house cap — structured mid profile, foam-and-mesh back, snapback.

    Specs
    Profile
    Mid profile
    Build
    6-panel · Structured — buckram behind the front
    Crown
    3½ in (8.9 cm)
    Visor
    Pre-curved, 2¾ in (7 cm)
    Closure
    Snapback
    Adjusts to
    21½–24 in (54.5–61 cm)
    Airbrushed on
    Natural cotton twill
    Sublimated on
    White polyester foam
  • A blank Rope cap

    Rope cap

    Structured five-panel with a near-flat brim and a cord across it.

    Specs
    Profile
    Mid-high profile
    Build
    5-panel · Structured
    Crown
    4 in (10.2 cm)
    Visor
    Near-flat, 2⅞ in (7.3 cm), contrast rope
    Closure
    Snapback
    Adjusts to
    21½–23¾ in (54.5–60.5 cm)
    Airbrushed on
    Stone cotton twill
    Sublimated on
    White polyester twill
  • A blank Dad hat

    Dad hat

    Soft, low and unstructured — washed cotton with a strap back.

    Specs
    Profile
    Low profile
    Build
    6-panel · Unstructured — soft front
    Crown
    3¼ in (8.3 cm)
    Visor
    Curved, 2¾ in (7 cm)
    Closure
    Strap back, brass buckle
    Adjusts to
    21–23½ in (53.5–59.5 cm)
    Airbrushed on
    Washed khaki cotton
    Sublimated on
    White polyester twill
  • A blank Five-panel camp cap

    Five-panel camp

    Flat brim, low crown, packs flat in a vest pocket.

    Specs
    Profile
    Low profile
    Build
    5-panel · Unstructured
    Crown
    3¼ in (8.3 cm)
    Visor
    Flat, 2½ in (6.4 cm)
    Closure
    Strap back, side-release clip
    Adjusts to
    21½–23½ in (54.5–59.5 cm)
    Airbrushed on
    Field olive nylon-cotton
    Sublimated on
    White polyester

Fit

A cloth tape measure around the crown of a blank cap
CapProfileCrown heightVisorAdjusts to
TruckerMid profile3½ in (8.9 cm)Pre-curved, 2¾ in (7 cm)21½–24 in (54.5–61 cm)
Rope capMid-high profile4 in (10.2 cm)Near-flat, 2⅞ in (7.3 cm), contrast rope21½–23¾ in (54.5–60.5 cm)
Dad hatLow profile3¼ in (8.3 cm)Curved, 2¾ in (7 cm)21–23½ in (53.5–59.5 cm)
Five-panel campLow profile3¼ in (8.3 cm)Flat, 2½ in (6.4 cm)21½–23½ in (54.5–59.5 cm)

One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.

Two finishes

The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

  • An airbrush misting pigment through a stencil onto a cap panel

    Hand airbrushed

    $85 for one hat, on a trucker

    Painted to order — would ship in about 2 weeks

    How it is made
    How it is made
    Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
    How it looks
    Soft gradients and hand-cut stencil edges. Every cap is a little different.
    What it sits on
    On a natural cotton twill front.
    Durability and care
    Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
  • A sublimation-printed cap panel peeled from the transfer sheet

    Sublimation printed

    $32 for one hat, on a trucker

    Printed to order — would ship in 5–7 business days

    How it is made
    How it is made
    The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
    How it looks
    Full colour edge to edge, and identical every time.
    What it sits on
    On a white polyester foam front — sublimation only takes on white polyester.
    Durability and care
    The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.

The artwork

A stonefly sprawls across forest green, legs bent, tails forked, antennae reaching. Where the thorax should be, an owl's face waits with round amber eyes. Violet and gold light flares around the whole insect, and below it a teal spiral turns like a whirlpool with an oil-slick sheen.

On the river bank it reads as a bug at first glance. Up close at the tailgate, people lean in and find the owl. The dark green keeps it quiet; the shimmer catches whatever light the morning brings.

Cream feather strokes in the owl face carry this piece. Lay them in short, curved flicks radiating out from the eyes, then let the black linework sit over them so the feathers and the insect segments read as one creature.

A cap in tissue in an open kraft box

What arrives

  • The hat
  • A care card
  • On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
A cap being spot-cleaned with a soft brush

Looking after it

Hand airbrushed

  • Spot clean with cool water and a soft brush. Never a washing machine.
  • Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
  • Reshape the brim by hand while damp.

Sublimation printed

  • Spot clean, or gently hand wash in cool water. No bleach.
  • Air dry. Do not iron the print.
  • Reshape the brim by hand while damp.
  • The dye is in the fibre, so the print will not crack or peel.

Details

Airbrush palette

Colours
forest green, violet, amber gold, teal, bronze, cream, black

Details

Subject
stonefly with an owl face
Style
surreal iridescent illustration

Make it yourself

A hat-painting bench with a blank cap, stencils and an airbrush

AdvancedAbout 4½ hours at the bench, plus curing10 layersYou'll need an airbrush, a cap jig and 7 colours

The palette

  • Forest green
  • Violet
  • Amber gold
  • Teal
  • Bronze
  • Cream
  • Black

The layers

10 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.

  1. Ground
  2. Outer halo
  3. Inner halo
  4. Vortex
  5. Vortex sheen
  6. Vortex glints
  7. Insect
  8. Owl face
  9. Linework
  10. Eyes

The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.

How to mix each colour

  • Forest green

    2 parts green, 1 part black, a drop of blue to cool it

  • Violet

    2 parts blue, 1 part red, a drop of white to keep it from going muddy

  • Amber gold

    3 parts yellow, 1 part red, a drop of black to deepen it

  • Teal

    2 parts blue, 1 part green, a touch of white to lift it

  • Bronze

    Mix by eye against the photograph; test on the card first

  • Cream

    White with a drop of yellow and the smallest touch of brown

  • Black

    Black from the bottle, sprayed in light passes; a heavy coat bleeds

Setup

  • Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
  • A half-mask respirator rated for paint mists. A dust mask is not one.
  • A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
  • Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
  • Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.

Prep

  • Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
  • Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
  • Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
  • Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.

Layer by layer

  1. 1 · Ground — 0.5 mm · 25–30 PSI

    forest green — the deep field behind the whole design

    Mask None on the panel itself: the mesh and the visor are already masked from the prep.

    Colour Forest green — 2 parts green, 1 part black, a drop of blue to cool it

    Needle
    0.5 mm (a 0.35 mm works, it just takes longer)
    Pressure
    25–30 PSI
    Distance
    6–8 in from the panel
    Passes
    3–4 light passes, building the colour
    Dry
    10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down

    Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.

  2. 2 · Outer halo — 0.35 mm · 20–25 PSI

    violet — a soft glow fanning out around the insect

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Violet — 2 parts blue, 1 part red, a drop of white to keep it from going muddy

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  3. 3 · Inner halo — 0.35 mm · 20–25 PSI

    amber gold — warm light pressed close against the body, legs and tails

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Amber gold — 3 parts yellow, 1 part red, a drop of black to deepen it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  4. 4 · Vortex — 0.35 mm · 20–25 PSI

    teal — a swirling spiral of rings set below the insect

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Teal — 2 parts blue, 1 part green, a touch of white to lift it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  5. 5 · Vortex sheen — 0.35 mm · 20–25 PSI

    violet — thin oil-slick bands between the teal rings

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Violet — 2 parts blue, 1 part red, a drop of white to keep it from going muddy

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  6. 6 · Vortex glints — 0.35 mm · 20–25 PSI

    amber gold — bright streaks that catch the turn of the spiral

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Amber gold — 3 parts yellow, 1 part red, a drop of black to deepen it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  7. 7 · Insect — 0.35 mm · 20–25 PSI

    bronze — the segmented abdomen, jointed legs, forked tails and antennae

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Bronze — Mix by eye against the photograph; test on the card first

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  8. 8 · Owl face — 0.35 mm · 20–25 PSI

    cream — the feathered facial disc set into the thorax

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Cream — White with a drop of yellow and the smallest touch of brown

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  9. 9 · Linework — 0.3 mm · 18–22 PSI

    black — outlines, segment lines, feather strokes and pupils

    Mask The hand-cut subject stencil, inner pieces first, then the outline piece.

    Colour Black — Black from the bottle, sprayed in light passes; a heavy coat bleeds

    Needle
    0.3 mm
    Pressure
    18–22 PSI
    Distance
    3–4 in from the panel
    Passes
    2–3 passes per tone, light to dark
    Dry
    10 minutes between tones

    Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.

  10. 10 · Eyes — 0.2–0.3 mm · 12–15 PSI

    amber gold — the owl's two round, staring eyes

    Mask None: freehand, with a shield card held against any hard edge.

    Colour Amber gold — 3 parts yellow, 1 part red, a drop of black to deepen it

    Needle
    0.2–0.3 mm
    Pressure
    12–15 PSI
    Distance
    1–2 in from the panel
    Passes
    Freehand, in short controlled strokes
    Dry
    10 minutes, then check it before you cure

    Tip Low pressure, close in and moving: stop the stroke before you release the trigger.

Step by step

  1. Base field: no mask. Lay forest green in even passes at about 25 PSI, 0.5 mm needle, 15–20 cm away. Treat all settings here as a starting point and adjust to your paint and airbrush.

  2. Outer halo: mask the insect silhouette. Fade violet outward from the edges at about 18 PSI, 0.3 mm needle, 8–10 cm, keeping the outer edge soft.

  3. Inner halo: same mask. Mist amber gold tight against the silhouette at about 15 PSI, 0.3 mm needle, 5–7 cm, so the warm light hugs the legs and tails.

  4. Vortex: cut a spiral mask for the lower area. Spray teal rings at about 20 PSI, 0.3 mm needle, 8 cm, following the curve with steady wrist turns.

  5. Vortex sheen: shift the spiral mask a few millimetres. Add thin violet bands between the teal at about 15 PSI, 0.2 mm needle, 5 cm.

  6. Vortex glints: freehand short amber gold streaks along the outside of each turn at about 12 PSI, 0.2 mm needle, 3–4 cm.

  7. Insect body: remove the silhouette mask and mask around it. Fill the abdomen, legs, tails and antennae in bronze at about 15 PSI, 0.3 mm needle, 5 cm, darker at joints and segment edges.

  8. Owl face: mask the facial disc in the thorax. Build cream feathers in short curved flicks at about 10–12 PSI, 0.2 mm needle, 2–3 cm.

  9. Linework: freehand or detail stencil. Draw black outlines, segment lines, feather strokes and pupils at about 10 PSI, 0.2 mm needle, 1–2 cm.

  10. Eyes: mask two small circles. Fill amber gold at about 10 PSI, 0.2 mm needle, 2 cm, then re-touch the black pupils and leave a tiny unpainted catchlight.

  11. Cure: let the design rest at room temperature for 24 hours, then heat-set following your paint maker's directions.

  12. Seal: mist two light coats of a flexible matte or satin topcoat at about 20 PSI, 15 cm, letting each coat flash off before the next.

Cure

  • Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
  • Cap press: 3–5 minutes with a teflon sheet over the design.
  • Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
  • If you have neither, air cure for 72 hours before the cap touches water.

Seal

  • Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
  • Leave it 24 hours before the cap is worn.
  • Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.

Clean-up

  • Flush the brush with water, then airbrush cleaner, until it sprays clear.
  • Strip the needle and wipe it toward the tip, never away from it.
  • Never soak the brush body overnight.

Common mistakes

  • Painting the owl too bold so it fights the insect. Keep cream values close to the bronze and let black linework join them.
  • Hard edges on the halo. Pull back to 10 cm and lower pressure so the glow fades instead of stopping.
  • Spidering black lines from too much paint at close range. Drop pressure and keep the airbrush moving.
  • Sealing too soon. Wait the full cure time or the topcoat can cloud the fine feather detail.

Tips

  • Practise the owl face on scrap first; the feather flicks and eye placement decide whether the hidden face reads.
  • Keep the violet halo softer than the gold so the light seems to come from inside the insect.
  • Rotate your work rather than your wrist when spraying the spiral, so every ring keeps the same width.
  • Thin the bronze slightly for the abdomen and build segments in layers to get rounded, shiny plates.
An airbrush, compressor, moisture trap, six colour bottles and a cleaning pot.
The kit

Every kit size

Trucker · kit for 1 hat

$224

Bought separately $249 · you save $25

Includes Starter airbrush set · Cap jig · and 7 more

Every item in this kit · 9 items

Blanks

  • Trucker blank, natural cotton twill front$91

Stencils

  • Pre-cut mylar stencil set for this design — 10 layers$181

Paint & masks

  • Water-based textile airbrush colour, 2 oz — one per colour in this design$422 oz × 7
  • Transparent base and reducer, 4 oz$71
  • Low-tack masking film and ¼ in tape$81
  • Matte fabric sealer, 4 oz$121

Equipment

  • Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$1291
  • Cap jig — holds the crown taut while you spray$241

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 hats

$1,073

$89.42 a hat

Bought separately $1,220 · you save $147

Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more

Every item in this kit · 15 items

Blanks

  • Trucker blank, natural cotton twill front$7812

Stencils

  • Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$2991
  • Stencil mylar, 7 mil, 12 × 12 in$2210 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 4 oz — one per colour in this design$984 oz × 7
  • Transparent base and reducer, 16 oz$161
  • Low-tack masking film$181 roll
  • Matte fabric sealer, 16 oz$281

Equipment

  • Dual-action gravity-feed airbrush, 0.3 mm$1351
  • Quiet compressor with tank and moisture trap$1791
  • Cap jig and two spare crown forms$641
  • Tabletop spray booth with exhaust fan$1491
  • Cleaning pot, brushes and a half-mask respirator$991
  • Heat gun for curing$351

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 × 12 hats

$3,124

$21.69 a hat

Bought separately $3,676 · you save $552

Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more

Every item in this kit · 17 items

Blanks

  • Trucker blank, natural cotton twill front$756144

Stencils

  • Stencil cutter-plotter, 24 in — the production "stencil printer"$6491
  • Stencil mylar, 7 mil, 12 × 12 in$8550 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 32 oz — one per colour in this design$33632 oz × 7
  • Transparent base and reducer$491 gal
  • Low-tack masking film$543 rolls
  • Matte fabric sealer$891 gal

Equipment

  • Two dual-action gravity-feed airbrushes, 0.3 mm$2702
  • Production airbrush, 0.5 mm, for base fades$951
  • Twin-piston compressor with tank and two regulators$3291
  • Production spray booth, two fans$2891
  • Three cap jigs$1923
  • Cleaning station, respirator and spare cartridges$1391
  • Cap heat press for curing$2791
  • Drying rack, 24 caps$651

Guide

  • Printed step-by-step guide for this designIncluded1

The creator

An illustrated portrait for Dekasso (an illustration, not a photograph)

Dekasso

@dekasso

Wherever the truck rolls to a stop.

  • Tidewater Sundown Pale Ale — a river beer by Dekasso
  • Prairie Wildflower Portrait Trucker Hat — a trucker hat by Dekasso
  • Ember Golden Stonefly Nymph — a fly pattern by Dekasso

See everything by @dekasso