Henry's Fork Rainbow Trout Trucker

by @dekasso

A rainbow breaks the evening glass.

A rainbow trout jumping a pine-lined river at dusk, in peach, coral pink, teal and forest green, for long days on the water.

A rainbow trout jumps clear of a pine-lined river at dusk, throwing rings across the water. A peach and coral pink sky, teal swirls and forest green pines frame the fish.

  • Rainbow trout mid-jump over a calm river
  • Peach and coral pink dusk sky
  • Forest green pines on both banks
  • Teal rings spreading under the splash
  • Slate blue mountains on the horizon

The cap

One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

  • A blank Trucker cap

    Trucker

    The house cap — structured mid profile, foam-and-mesh back, snapback.

    Specs
    Profile
    Mid profile
    Build
    6-panel · Structured — buckram behind the front
    Crown
    3½ in (8.9 cm)
    Visor
    Pre-curved, 2¾ in (7 cm)
    Closure
    Snapback
    Adjusts to
    21½–24 in (54.5–61 cm)
    Airbrushed on
    Natural cotton twill
    Sublimated on
    White polyester foam
  • A blank Rope cap

    Rope cap

    Structured five-panel with a near-flat brim and a cord across it.

    Specs
    Profile
    Mid-high profile
    Build
    5-panel · Structured
    Crown
    4 in (10.2 cm)
    Visor
    Near-flat, 2⅞ in (7.3 cm), contrast rope
    Closure
    Snapback
    Adjusts to
    21½–23¾ in (54.5–60.5 cm)
    Airbrushed on
    Stone cotton twill
    Sublimated on
    White polyester twill
  • A blank Dad hat

    Dad hat

    Soft, low and unstructured — washed cotton with a strap back.

    Specs
    Profile
    Low profile
    Build
    6-panel · Unstructured — soft front
    Crown
    3¼ in (8.3 cm)
    Visor
    Curved, 2¾ in (7 cm)
    Closure
    Strap back, brass buckle
    Adjusts to
    21–23½ in (53.5–59.5 cm)
    Airbrushed on
    Washed khaki cotton
    Sublimated on
    White polyester twill
  • A blank Five-panel camp cap

    Five-panel camp

    Flat brim, low crown, packs flat in a vest pocket.

    Specs
    Profile
    Low profile
    Build
    5-panel · Unstructured
    Crown
    3¼ in (8.3 cm)
    Visor
    Flat, 2½ in (6.4 cm)
    Closure
    Strap back, side-release clip
    Adjusts to
    21½–23½ in (54.5–59.5 cm)
    Airbrushed on
    Field olive nylon-cotton
    Sublimated on
    White polyester

Fit

A cloth tape measure around the crown of a blank cap
CapProfileCrown heightVisorAdjusts to
TruckerMid profile3½ in (8.9 cm)Pre-curved, 2¾ in (7 cm)21½–24 in (54.5–61 cm)
Rope capMid-high profile4 in (10.2 cm)Near-flat, 2⅞ in (7.3 cm), contrast rope21½–23¾ in (54.5–60.5 cm)
Dad hatLow profile3¼ in (8.3 cm)Curved, 2¾ in (7 cm)21–23½ in (53.5–59.5 cm)
Five-panel campLow profile3¼ in (8.3 cm)Flat, 2½ in (6.4 cm)21½–23½ in (54.5–59.5 cm)

One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.

Two finishes

The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

  • An airbrush misting pigment through a stencil onto a cap panel

    Hand airbrushed

    $85 for one hat, on a trucker

    Painted to order — would ship in about 2 weeks

    How it is made
    How it is made
    Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
    How it looks
    Soft gradients and hand-cut stencil edges. Every cap is a little different.
    What it sits on
    On a natural cotton twill front.
    Durability and care
    Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
  • A sublimation-printed cap panel peeled from the transfer sheet

    Sublimation printed

    $32 for one hat, on a trucker

    Printed to order — would ship in 5–7 business days

    How it is made
    How it is made
    The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
    How it looks
    Full colour edge to edge, and identical every time.
    What it sits on
    On a white polyester foam front — sublimation only takes on white polyester.
    Durability and care
    The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.

The artwork

A rainbow trout hangs in the air, mouth open, red band bright along its side. Below it, teal rings spread out where it left the water. Peach light pours down the river between two dark walls of pine, and a slate blue ridge sits far off.

Wear it on the drive to the river, on the bank at last light, or anywhere the evening finds you. People see the fish first, then the glow behind it, then the tiny pines.

Peach comes first and it has to stay soft. That sky fade also becomes the river, so keep it light and even before any green goes near it.

The water it was painted from

The Henry's Fork of the Snake

Henry's Fork of the SnakeEastern Idaho · ID

River
Henry's Fork of the Snake, Eastern Idaho
States
ID
Fish
Rainbow trout, Brown trout
Water type
Spring creek
A cap in tissue in an open kraft box

What arrives

  • The hat
  • A care card
  • On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
A cap being spot-cleaned with a soft brush

Looking after it

Hand airbrushed

  • Spot clean with cool water and a soft brush. Never a washing machine.
  • Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
  • Reshape the brim by hand while damp.

Sublimation printed

  • Spot clean, or gently hand wash in cool water. No bleach.
  • Air dry. Do not iron the print.
  • Reshape the brim by hand while damp.
  • The dye is in the fibre, so the print will not crack or peel.

Details

Airbrush palette

Colours
peach, coral pink, slate blue, forest green, olive, teal, charcoal, white

Details

Subject
rainbow trout
Style
painted landscape scene

Make it yourself

A hat-painting bench with a blank cap, stencils and an airbrush

IntermediateAbout 4½ hours at the bench, plus curing10 layersYou'll need an airbrush, a cap jig and 8 colours

The palette

  • Peach
  • Coral pink
  • Slate blue
  • Forest green
  • Olive
  • Teal
  • Charcoal
  • White

The layers

10 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.

  1. Sky glow
  2. Sky blush
  3. Far ridge
  4. Pines
  5. Banks
  6. Water rings
  7. Trout back
  8. Red band
  9. Spots and eye
  10. Splash

The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.

How to mix each colour

  • Peach

    Mix by eye against the photograph; test on the card first

  • Coral pink

    1 part red to 4 parts white, a drop of blue if it looks salmon

  • Slate blue

    White with blue and a touch of black, about 4 : 1 : ½

  • Forest green

    2 parts green, 1 part black, a drop of blue to cool it

  • Olive

    2 parts yellow, 1 part black, a drop of red to warm it

  • Teal

    2 parts blue, 1 part green, a touch of white to lift it

  • Charcoal

    1 part white to 3 parts black, a drop of blue

  • White

    Opaque white from the bottle; two thin coats cover better than one thick one

Setup

  • Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
  • A half-mask respirator rated for paint mists. A dust mask is not one.
  • A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
  • Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
  • Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.

Prep

  • Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
  • Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
  • Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
  • Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.

Layer by layer

  1. 1 · Sky glow — 0.5 mm · 25–30 PSI

    peach — a warm fade across the top that runs down the river as reflection

    Mask None on the panel itself: the mesh and the visor are already masked from the prep.

    Colour Peach — Mix by eye against the photograph; test on the card first

    Needle
    0.5 mm (a 0.35 mm works, it just takes longer)
    Pressure
    25–30 PSI
    Distance
    6–8 in from the panel
    Passes
    3–4 light passes, building the colour
    Dry
    10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down

    Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.

  2. 2 · Sky blush — 0.35 mm · 20–25 PSI

    coral pink — soft streaks in the sky and on the still water

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Coral pink — 1 part red to 4 parts white, a drop of blue if it looks salmon

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  3. 3 · Far ridge — 0.35 mm · 20–25 PSI

    slate blue — a low line of distant mountains under the glow

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Slate blue — White with blue and a touch of black, about 4 : 1 : ½

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  4. 4 · Pines — 0.35 mm · 20–25 PSI

    forest green — tree lines climbing both banks

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Forest green — 2 parts green, 1 part black, a drop of blue to cool it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  5. 5 · Banks — 0.35 mm · 20–25 PSI

    olive — grassy banks and the reeds in the foreground

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Olive — 2 parts yellow, 1 part black, a drop of red to warm it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  6. 6 · Water rings — 0.35 mm · 20–25 PSI

    teal — swirling circles and shadow under the jumping fish

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Teal — 2 parts blue, 1 part green, a touch of white to lift it

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  7. 7 · Trout back — 0.3 mm · 18–22 PSI

    olive — the upper body and tail of the fish

    Mask The hand-cut subject stencil, inner pieces first, then the outline piece.

    Colour Olive — 2 parts yellow, 1 part black, a drop of red to warm it

    Needle
    0.3 mm
    Pressure
    18–22 PSI
    Distance
    3–4 in from the panel
    Passes
    2–3 passes per tone, light to dark
    Dry
    10 minutes between tones

    Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.

  8. 8 · Red band — 0.35 mm · 20–25 PSI

    coral pink — the stripe along the flank and the gill plate

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Coral pink — 1 part red to 4 parts white, a drop of blue if it looks salmon

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  9. 9 · Spots and eye — 0.35 mm · 20–25 PSI

    charcoal — scattered spots, fin edges and the eye

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Charcoal — 1 part white to 3 parts black, a drop of blue

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  10. 10 · Splash — 0.2–0.3 mm · 12–15 PSI

    white — spray, belly shine and light on the ripples

    Mask None: freehand, with a shield card held against any hard edge.

    Colour White — Opaque white from the bottle; two thin coats cover better than one thick one

    Needle
    0.2–0.3 mm
    Pressure
    12–15 PSI
    Distance
    1–2 in from the panel
    Passes
    Freehand, in short controlled strokes
    Dry
    10 minutes, then check it before you cure

    Tip Low pressure, close in and moving: stop the stroke before you release the trigger.

Step by step

  1. Settings here are a starting point; test on scrap first. Mask the full panel outline. Spray peach at 18 PSI, 0.5 mm needle, 15 cm away, fading it across the top and down the river path.

  2. Keep the sky mask on. Mist coral pink at 15 PSI, 0.3 mm needle, 10 cm away in thin streaks through the sky and along the water.

  3. Place the ridge mask. Spray slate blue at 15 PSI, 0.3 mm needle, 8 cm away for a low, soft mountain line.

  4. Lay the pine masks on both banks. Spray forest green at 20 PSI, 0.4 mm needle, 6 cm away, building tree tips with short bursts.

  5. Mask the banks and reeds. Spray olive at 18 PSI, 0.4 mm needle, 6 cm away, flicking upward for grass blades.

  6. Place the ring mask over the lower water. Spray teal at 15 PSI, 0.3 mm needle, 5 cm away, tracing the swirls and darkening under the fish.

  7. Mask the trout silhouette. Spray olive on the back and tail at 15 PSI, 0.3 mm needle, 5 cm away, fading toward the belly.

  8. Mask the flank stripe. Spray coral pink at 12 PSI, 0.3 mm needle, 4 cm away along the side and gill plate.

  9. Freehand or dot-stencil charcoal at 10 PSI, 0.2 mm needle, 2 cm away for spots, fin edges and the eye.

  10. Finish with white at 10 PSI, 0.2 mm needle, 3 cm away for spray, belly shine and ripple highlights.

  11. Let it dry fully, heat-set following the paint maker's directions, then seal with a light clear coat.

Cure

  • Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
  • Cap press: 3–5 minutes with a teflon sheet over the design.
  • Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
  • If you have neither, air cure for 72 hours before the cap touches water.

Seal

  • Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
  • Leave it 24 hours before the cap is worn.
  • Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.

Clean-up

  • Flush the brush with water, then airbrush cleaner, until it sprays clear.
  • Strip the needle and wipe it toward the tip, never away from it.
  • Never soak the brush body overnight.

Common mistakes

  • Laying coral pink too heavy turns the dusk muddy. Mist it in thin passes and stop early.
  • Charcoal spots that bleed look like smudges. Drop pressure and move closer for crisp dots.
  • Pulling masks while paint is wet drags colour into the sky. Wait until the surface is dry to the touch.
  • Skipping the heat-set leaves colour that fades. Cure before sealing.

Tips

  • Spray the river reflection in the same pass as the sky so the two peach tones match.
  • Let each layer flash dry before the next mask goes down, or edges will lift.
  • Keep the white for last and use it sparingly; a few bright dots sell the splash.
  • Angle the pine bursts upward so the trees taper to sharp tips.
An airbrush, compressor, moisture trap, six colour bottles and a cleaning pot.
The kit

Every kit size

Trucker · kit for 1 hat

$229

Bought separately $255 · you save $26

Includes Starter airbrush set · Cap jig · and 7 more

Every item in this kit · 9 items

Blanks

  • Trucker blank, natural cotton twill front$91

Stencils

  • Pre-cut mylar stencil set for this design — 10 layers$181

Paint & masks

  • Water-based textile airbrush colour, 2 oz — one per colour in this design$482 oz × 8
  • Transparent base and reducer, 4 oz$71
  • Low-tack masking film and ¼ in tape$81
  • Matte fabric sealer, 4 oz$121

Equipment

  • Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$1291
  • Cap jig — holds the crown taut while you spray$241

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 hats

$1,085

$90.42 a hat

Bought separately $1,234 · you save $149

Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more

Every item in this kit · 15 items

Blanks

  • Trucker blank, natural cotton twill front$7812

Stencils

  • Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$2991
  • Stencil mylar, 7 mil, 12 × 12 in$2210 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 4 oz — one per colour in this design$1124 oz × 8
  • Transparent base and reducer, 16 oz$161
  • Low-tack masking film$181 roll
  • Matte fabric sealer, 16 oz$281

Equipment

  • Dual-action gravity-feed airbrush, 0.3 mm$1351
  • Quiet compressor with tank and moisture trap$1791
  • Cap jig and two spare crown forms$641
  • Tabletop spray booth with exhaust fan$1491
  • Cleaning pot, brushes and a half-mask respirator$991
  • Heat gun for curing$351

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 × 12 hats

$3,165

$21.98 a hat

Bought separately $3,724 · you save $559

Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more

Every item in this kit · 17 items

Blanks

  • Trucker blank, natural cotton twill front$756144

Stencils

  • Stencil cutter-plotter, 24 in — the production "stencil printer"$6491
  • Stencil mylar, 7 mil, 12 × 12 in$8550 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 32 oz — one per colour in this design$38432 oz × 8
  • Transparent base and reducer$491 gal
  • Low-tack masking film$543 rolls
  • Matte fabric sealer$891 gal

Equipment

  • Two dual-action gravity-feed airbrushes, 0.3 mm$2702
  • Production airbrush, 0.5 mm, for base fades$951
  • Twin-piston compressor with tank and two regulators$3291
  • Production spray booth, two fans$2891
  • Three cap jigs$1923
  • Cleaning station, respirator and spare cartridges$1391
  • Cap heat press for curing$2791
  • Drying rack, 24 caps$651

Guide

  • Printed step-by-step guide for this designIncluded1

The creator

An illustrated portrait for Dekasso (an illustration, not a photograph)

Dekasso

@dekasso

Wherever the truck rolls to a stop.

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