Autumn Rainbow Trout Trucker Hat

by @dekasso

Up and out, before the leaf lands.

A rainbow trout leaping from blue rippled water beside a falling golden leaf, in a painterly wildlife style for days spent near a river.

A rainbow trout bursts clear of the water, jaw open, while a single leaf drifts down beside the splash. Olive green, rose pink and charcoal spots on the fish sit over sky blue clouds and cobalt ripples, with one golden yellow leaf for warmth.

  • Rainbow trout caught mid-leap, jaw open
  • Golden yellow leaf falling beside the splash
  • Cobalt and sky blue rippled pool
  • Charcoal spots over olive green and rose
  • White spray, droplets and drifting clouds

The cap

One design, four caps. The front panel is what the paint or the dye sits on, so it changes the hat.

  • A blank Trucker cap

    Trucker

    The house cap — structured mid profile, foam-and-mesh back, snapback.

    Specs
    Profile
    Mid profile
    Build
    6-panel · Structured — buckram behind the front
    Crown
    3½ in (8.9 cm)
    Visor
    Pre-curved, 2¾ in (7 cm)
    Closure
    Snapback
    Adjusts to
    21½–24 in (54.5–61 cm)
    Airbrushed on
    Natural cotton twill
    Sublimated on
    White polyester foam
  • A blank Rope cap

    Rope cap

    Structured five-panel with a near-flat brim and a cord across it.

    Specs
    Profile
    Mid-high profile
    Build
    5-panel · Structured
    Crown
    4 in (10.2 cm)
    Visor
    Near-flat, 2⅞ in (7.3 cm), contrast rope
    Closure
    Snapback
    Adjusts to
    21½–23¾ in (54.5–60.5 cm)
    Airbrushed on
    Stone cotton twill
    Sublimated on
    White polyester twill
  • A blank Dad hat

    Dad hat

    Soft, low and unstructured — washed cotton with a strap back.

    Specs
    Profile
    Low profile
    Build
    6-panel · Unstructured — soft front
    Crown
    3¼ in (8.3 cm)
    Visor
    Curved, 2¾ in (7 cm)
    Closure
    Strap back, brass buckle
    Adjusts to
    21–23½ in (53.5–59.5 cm)
    Airbrushed on
    Washed khaki cotton
    Sublimated on
    White polyester twill
  • A blank Five-panel camp cap

    Five-panel camp

    Flat brim, low crown, packs flat in a vest pocket.

    Specs
    Profile
    Low profile
    Build
    5-panel · Unstructured
    Crown
    3¼ in (8.3 cm)
    Visor
    Flat, 2½ in (6.4 cm)
    Closure
    Strap back, side-release clip
    Adjusts to
    21½–23½ in (54.5–59.5 cm)
    Airbrushed on
    Field olive nylon-cotton
    Sublimated on
    White polyester

Fit

A cloth tape measure around the crown of a blank cap
CapProfileCrown heightVisorAdjusts to
TruckerMid profile3½ in (8.9 cm)Pre-curved, 2¾ in (7 cm)21½–24 in (54.5–61 cm)
Rope capMid-high profile4 in (10.2 cm)Near-flat, 2⅞ in (7.3 cm), contrast rope21½–23¾ in (54.5–60.5 cm)
Dad hatLow profile3¼ in (8.3 cm)Curved, 2¾ in (7 cm)21–23½ in (53.5–59.5 cm)
Five-panel campLow profile3¼ in (8.3 cm)Flat, 2½ in (6.4 cm)21½–23½ in (54.5–59.5 cm)

One size per cap. Run a tape around your head just above the ears, keeping it level — anything inside the range above will close on it.

Two finishes

The same design, made two ways. Pick one in the panel; the cap and the quantity are yours to choose too.

  • An airbrush misting pigment through a stencil onto a cap panel

    Hand airbrushed

    $85 for one hat, on a trucker

    Painted to order — would ship in about 2 weeks

    How it is made
    How it is made
    Sprayed by hand through this design's own stencils, one layer at a time, each left to dry before the next mask goes down.
    How it looks
    Soft gradients and hand-cut stencil edges. Every cap is a little different.
    What it sits on
    On a natural cotton twill front.
    Durability and care
    Water-based paint, heat set and sealed. It takes rain and a season on a boat; spot clean with cool water, never a washing machine.
  • A sublimation-printed cap panel peeled from the transfer sheet

    Sublimation printed

    $32 for one hat, on a trucker

    Printed to order — would ship in 5–7 business days

    How it is made
    How it is made
    The design is printed in dye onto transfer paper, then pressed with heat so the dye soaks into the polyester fibres.
    How it looks
    Full colour edge to edge, and identical every time.
    What it sits on
    On a white polyester foam front — sublimation only takes on white polyester.
    Durability and care
    The dye is in the fibre, not on it, so it will not crack or peel. Gentle wash, air dry.

The artwork

A rainbow trout arcs out of the pool, spotted back curved, rose band catching the light. White spray hangs in the air around it. Off to the right, one golden yellow leaf tumbles toward the rings spreading across the water.

It reads from across a parking lot at the put-in and still holds up close at the tailgate. People see the fish first, then the leaf, then the droplets frozen mid-flight. Autumn on a river, worn on your head.

White carries this whole piece. The splash crown, the scattered drops and the glints on every ripple are small white marks laid last over the blues, so a crisp mask and a light hand decide whether the water looks wet or chalky.

A cap in tissue in an open kraft box

What arrives

  • The hat
  • A care card
  • On a hand airbrushed hat, a numbered tag naming the water it was painted from, when the design names one
A cap being spot-cleaned with a soft brush

Looking after it

Hand airbrushed

  • Spot clean with cool water and a soft brush. Never a washing machine.
  • Keep it out of a hot car for long stretches — heat-set paint is tough, but a dashboard in July is not a test worth running.
  • Reshape the brim by hand while damp.

Sublimation printed

  • Spot clean, or gently hand wash in cool water. No bleach.
  • Air dry. Do not iron the print.
  • Reshape the brim by hand while damp.
  • The dye is in the fibre, so the print will not crack or peel.

Details

Airbrush palette

Colours
sky blue, cobalt blue, black, olive green, rose pink, charcoal, golden yellow, white

Details

Category
Leaping Rainbow
Subject
rainbow trout
Style
painterly wildlife scene

Make it yourself

A hat-painting bench with a blank cap, stencils and an airbrush

AdvancedAbout 4 hours at the bench, plus curing8 layersYou'll need an airbrush, a cap jig and 8 colours

The palette

  • Sky blue
  • Cobalt blue
  • Black
  • Olive green
  • Rose pink
  • Charcoal
  • Golden yellow
  • White

The layers

8 layers, in this order. Each mask comes off and the paint has to dry before the next one goes down.

  1. Sky and water base
  2. Deep water
  3. Top fade
  4. Trout back
  5. Red band
  6. Detail
  7. Leaf
  8. Highlights

The kit's stencil set is cut from these layers; with the cutter (12 hats and up) you cut your own from this design's layer files.

How to mix each colour

  • Sky blue

    1 part blue to 4 parts white, a drop of green so it does not drift purple

  • Cobalt blue

    Primary blue, a drop of white to lighten it, a drop of black to deepen it; build it in thin coats

  • Black

    Black from the bottle, sprayed in light passes; a heavy coat bleeds

  • Olive green

    2 parts yellow, 1 part black, a drop of red to warm it

  • Rose pink

    1 part red to 4 parts white, a drop of blue if it looks salmon

  • Charcoal

    1 part white to 3 parts black, a drop of blue

  • Golden yellow

    Mix by eye against the photograph; test on the card first

  • White

    Opaque white from the bottle; two thin coats cover better than one thick one

Setup

  • Ventilation or a spray booth. Water-based paint still throws a fine mist, and you will be breathing it for hours.
  • A half-mask respirator rated for paint mists. A dust mask is not one.
  • A compressor with a moisture trap, set and tested on a card before you start: wet air spits water into the paint.
  • Reducer and a cleaning pot within reach, so a clog is a ten-second fix instead of a ruined panel.
  • Spray a test card for every colour before it touches the cap. Colour reads differently wet, dry and on twill.

Prep

  • Lint-roll the front panel. Every fibre left on it prints as a speck in the paint.
  • Mask the mesh, any seams you want clean and the whole visor, underside included, with low-tack tape and paper.
  • Stretch the crown over the cap jig so the front panel is taut and curved the way it will be worn. Spraying a slack panel flat distorts the design when it is worn.
  • Spray one light coat of transparent base so the colour sits on the fabric instead of soaking into it.

Layer by layer

  1. 1 · Sky and water base — 0.5 mm · 25–30 PSI

    sky blue — the whole panel, light at the top and deepening toward the pool

    Mask None on the panel itself: the mesh and the visor are already masked from the prep.

    Colour Sky blue — 1 part blue to 4 parts white, a drop of green so it does not drift purple

    Needle
    0.5 mm (a 0.35 mm works, it just takes longer)
    Pressure
    25–30 PSI
    Distance
    6–8 in from the panel
    Passes
    3–4 light passes, building the colour
    Dry
    10 minutes, or 60–90 seconds with a heat gun on low, before the next mask goes down

    Tip Fade wet to dry and never lay one heavy coat: twill wicks paint sideways and the edge blooms.

  2. 2 · Deep water — 0.35 mm · 20–25 PSI

    cobalt blue — the rippled rings and the darker pool beneath the jump

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Cobalt blue — Primary blue, a drop of white to lighten it, a drop of black to deepen it; build it in thin coats

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  3. 3 · Top fade — 0.35 mm · 20–25 PSI

    black — a dark fade across the top edge of the artwork, framing the sky

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Black — Black from the bottle, sprayed in light passes; a heavy coat bleeds

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  4. 4 · Trout back — 0.3 mm · 18–22 PSI

    olive green — the back and upper flank of the leaping fish, plus the fins

    Mask The hand-cut subject stencil, inner pieces first, then the outline piece.

    Colour Olive green — 2 parts yellow, 1 part black, a drop of red to warm it

    Needle
    0.3 mm
    Pressure
    18–22 PSI
    Distance
    3–4 in from the panel
    Passes
    2–3 passes per tone, light to dark
    Dry
    10 minutes between tones

    Tip Light tones first: a light colour over a dark one needs many coats, a dark one over a light one needs two.

  5. 5 · Red band — 0.35 mm · 20–25 PSI

    rose pink — the band along the flank and the blush on the gill plate

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Rose pink — 1 part red to 4 parts white, a drop of blue if it looks salmon

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  6. 6 · Detail — 0.35 mm · 20–25 PSI

    charcoal — the spots, eye, fin edges, open jaw and the fine ripple lines

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Charcoal — 1 part white to 3 parts black, a drop of blue

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  7. 7 · Leaf — 0.35 mm · 20–25 PSI

    golden yellow — the falling leaf at the right and a warm tint on the fins

    Mask Lay this layer's mylar stencil and burnish the edges flat with your thumbnail.

    Colour Golden yellow — Mix by eye against the photograph; test on the card first

    Needle
    0.35 mm
    Pressure
    20–25 PSI
    Distance
    4–6 in from the panel
    Passes
    2–3 passes
    Dry
    10 minutes before lifting the stencil

    Tip Spray away from the stencil edge, not into it, so the air does not push paint underneath.

  8. 8 · Highlights — 0.2–0.3 mm · 12–15 PSI

    white — the clouds, the splash crown, flying droplets, ripple glints and the pale belly

    Mask None: freehand, with a shield card held against any hard edge.

    Colour White — Opaque white from the bottle; two thin coats cover better than one thick one

    Needle
    0.2–0.3 mm
    Pressure
    12–15 PSI
    Distance
    1–2 in from the panel
    Passes
    Freehand, in short controlled strokes
    Dry
    10 minutes, then check it before you cure

    Tip Low pressure, close in and moving: stop the stroke before you release the trigger.

Step by step

  1. Mask the panel outline, then lay sky blue over the whole area as the base. Try about 20 PSI, a 0.5 mm needle, 15 cm away. Treat every setting here as a starting point and adjust to your paint.

  2. Cut a ripple mask and spray cobalt blue into the lower pool and the rings, darkening toward the bottom edge. 18 PSI, 0.3 mm needle, about 10 cm.

  3. Freehand or soft-mask a black fade across the top edge of the artwork so the sky darkens upward. 18 PSI, 0.5 mm needle, 15 cm for a soft blend.

  4. Place the trout silhouette mask and spray olive green on the back, upper flank and fins. 18 PSI, 0.3 mm needle, about 8 cm.

  5. Mask the flank band and gill plate, then mist rose pink in a soft band along the body. 15 PSI, 0.3 mm needle, 6 to 8 cm.

  6. Use a spot stencil and fine freehand for charcoal: spots, eye, jaw line, fin edges and thin ripple lines. 12 to 15 PSI, 0.2 mm needle, 3 to 5 cm.

  7. Mask the leaf shape and spray golden yellow, then dust a little over the fins for warmth. 15 PSI, 0.3 mm needle, about 6 cm.

  8. Finish with white: cloud shapes, the splash crown, droplets, ripple glints and the pale belly. 12 PSI, 0.2 mm needle, 3 to 5 cm for the sharp dots.

  9. Let the paint cure for at least 24 hours somewhere dry and dust-free before touching it.

  10. Seal with a thin, even coat of a fabric-safe clear sealer, let it dry fully, then add a second light coat.

Cure

  • Heat set at 300°F / 150°C. Water-based textile paint is not wash-fast until it is heat set.
  • Cap press: 3–5 minutes with a teflon sheet over the design.
  • Or heat gun: 2–3 minutes per panel, keeping it moving 2–3 in off the fabric so it does not scorch.
  • If you have neither, air cure for 72 hours before the cap touches water.

Seal

  • Two light coats of matte fabric sealer, UV-resistant, from 8–10 in, 15 minutes apart.
  • Leave it 24 hours before the cap is worn.
  • Never a gloss sealer on cotton twill: it shines, cracks along the creases and looks like a sticker.

Clean-up

  • Flush the brush with water, then airbrush cleaner, until it sprays clear.
  • Strip the needle and wipe it toward the tip, never away from it.
  • Never soak the brush body overnight.

Common mistakes

  • Spraying white too wet makes blobs that run. Drop the pressure, move closer, and pull the trigger in short taps.
  • Too many charcoal spots flatten the fish. Space them out and leave the belly clear.
  • Lifting the ripple mask too early smears the cobalt. Wait until the paint is touch-dry.
  • Skipping the cure before sealing traps moisture. Give it the full day before any clear coat.

Tips

  • Cut the trout mask in one piece so the body edge stays clean against the splash.
  • Test the rose pink on scrap first; it should glow through the olive edge, not sit on top like a sticker.
  • Keep white droplets uneven in size and spacing so the spray looks thrown, not stamped.
  • Let the black fade dry before the clouds go on, or the white will turn grey.
An airbrush, compressor, moisture trap, six colour bottles and a cleaning pot.
The kit

Every kit size

Trucker · kit for 1 hat

$229

Bought separately $255 · you save $26

Includes Starter airbrush set · Cap jig · and 7 more

Every item in this kit · 9 items

Blanks

  • Trucker blank, natural cotton twill front$91

Stencils

  • Pre-cut mylar stencil set for this design — 8 layers$181

Paint & masks

  • Water-based textile airbrush colour, 2 oz — one per colour in this design$482 oz × 8
  • Transparent base and reducer, 4 oz$71
  • Low-tack masking film and ¼ in tape$81
  • Matte fabric sealer, 4 oz$121

Equipment

  • Starter airbrush set — 0.3 mm dual-action gravity brush, mini compressor, braided hose$1291
  • Cap jig — holds the crown taut while you spray$241

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 hats

$1,085

$90.42 a hat

Bought separately $1,234 · you save $149

Includes Dual-action gravity-feed airbrush · Quiet compressor with tank and moisture trap · Cap jig and two spare crown forms · Tabletop spray booth with exhaust fan · and 11 more

Every item in this kit · 15 items

Blanks

  • Trucker blank, natural cotton twill front$7812

Stencils

  • Desktop stencil cutter, 12 in — the "stencil printer": cuts mylar from this design's layer files$2991
  • Stencil mylar, 7 mil, 12 × 12 in$2210 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 4 oz — one per colour in this design$1124 oz × 8
  • Transparent base and reducer, 16 oz$161
  • Low-tack masking film$181 roll
  • Matte fabric sealer, 16 oz$281

Equipment

  • Dual-action gravity-feed airbrush, 0.3 mm$1351
  • Quiet compressor with tank and moisture trap$1791
  • Cap jig and two spare crown forms$641
  • Tabletop spray booth with exhaust fan$1491
  • Cleaning pot, brushes and a half-mask respirator$991
  • Heat gun for curing$351

Guide

  • Printed step-by-step guide for this designIncluded1

Trucker · kit for 12 × 12 hats

$3,165

$21.98 a hat

Bought separately $3,724 · you save $559

Includes Two dual-action gravity-feed airbrushes · Production airbrush · Twin-piston compressor with tank and two regulators · Production spray booth · and 13 more

Every item in this kit · 17 items

Blanks

  • Trucker blank, natural cotton twill front$756144

Stencils

  • Stencil cutter-plotter, 24 in — the production "stencil printer"$6491
  • Stencil mylar, 7 mil, 12 × 12 in$8550 sheets
  • This design's layer files, every layer (SVG)Included1

Paint & masks

  • Water-based textile airbrush colour, 32 oz — one per colour in this design$38432 oz × 8
  • Transparent base and reducer$491 gal
  • Low-tack masking film$543 rolls
  • Matte fabric sealer$891 gal

Equipment

  • Two dual-action gravity-feed airbrushes, 0.3 mm$2702
  • Production airbrush, 0.5 mm, for base fades$951
  • Twin-piston compressor with tank and two regulators$3291
  • Production spray booth, two fans$2891
  • Three cap jigs$1923
  • Cleaning station, respirator and spare cartridges$1391
  • Cap heat press for curing$2791
  • Drying rack, 24 caps$651

Guide

  • Printed step-by-step guide for this designIncluded1

The creator

An illustrated portrait for Dekasso (an illustration, not a photograph)

Dekasso

@dekasso

Wherever the truck rolls to a stop.

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  • Prairie Wildflower Portrait Trucker Hat — a trucker hat by Dekasso
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See everything by @dekasso